圣东尼机基本设定以及KTF设置无缝内衣机.docx
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圣东尼机基本设定以及KTF设置无缝内衣机
圣东尼机基本设定以及KTF设置（无缝内衣机）
东尼机基本设定以及
KTF设置
SANTONI
TROUBLESHOOTINGMANUALFOR・THE
SM8-8TOP2MACHINE
INDICE
SANTONI1
PREFACE6
DESCRIPTIONOFTHEMACHINE
机器描述
STARTING
启动
AUTOMATICRESETTING
自动控制/设置•「…
De-activate:
PortareinposizioneATheactuatorsselectDe-activateActivate
BringintopositionB（onlyifinpositionC）:
MovetopositionAonlyifinBEnergize11
FANMANAGEMENT风扇控制…
AIRDISTRIBUTIONVALVEMANAGEMENT（SEEAIRDISTRIBUTIONVALVE-SNE）13
MANAGEMENTOFLUBRICATION
润滑控制
ERRORMESSAGES-ALARMS
错误信息…
cheU16cheU17cheU18
10
13
13
13
Noair
Nooil
Oilpressureinsufficient21
Stoplatch1st¸8thfeeder22
21
21
cheU22¸29cheU38DialoutofpositioncheU39SwitchprotectionoutofpositioncheU107Cylinderoverheat24
draI04NumberoftaskdrumswrongdraI12Noyarnfingersubprogram
22
22
27
28
43$.,.
DESCRIPTIONOFRUNNER2063OPERATINGERRORS2063变频器故障指南.
DESCRIPTIONOFSERIALOUTPUTS
PROCEDUREFOREXCLUSIONOFTHESERIALBARS51…检查E.V
Preliminarychecks51
基本检查
Checkingtheserialbars51
检E
SERIALLINECONNECTIONDIAGRAM53
串行线连接图….
VIEWOFJUMPERSPCB270354
PCB2703跳线…•
VIEWOFYARNFINGERBOARDPCB271455
PCB2714连线；D
VIEWOFSOLENOIDVALVEBOARDPCB273756•
PCB2737连线-
MACHINESET-UPPROCEDUREWITHEPROMRESETFORSM8-83257
刷Flash的步骤—.
ADJUSTMENTOFTHEPCB935B/2FORPYFCONTROLONTHESM8-8TOPMACHINE60
调PCB935B/2P.Y.F控制的步骤—
DESCRIPTIONOFCIRCUITBOARDS61
电路板的描述
PCB772/1BUSBOARDTERMINATIONBOARD63
PCB772/1总线终端板&…
PCB560/2BUSBOARDTERMINATIONBOARD63…
PCB560/2总线终端板.。
……
PCB1106/18BUSBOARD63
PCB1106/18总线板
PCB2000MASTERBOARDFRONTAPP.64•
PCB2000主板…
6YellowledinputSPIsignal.Alwayson65
20RedledpreseneeofTX422signal65
PCB961A/1STEPMOTOINPUTSBOARDPOSITION:
“V“RACK67
PCB961A/1压针马达板…}
PCB952A/1LVDTBOARD-POSITION:
“L“RACK68
PCB952A/LVDT板
PCB950/4CERAMICOUTPUTSBOARD^OSITION:
“A“RACK70
PCB950/4选针器输出板A板
PCB950/4CERAMICOUTPUTSBOARDPOSITION:
“B“RACK73
PCB950/4选针器输出板B板
PCB950/4CERAMICOUTPUTSBOARDPOSITION:
“C“RACK75
PCB950/4选针器输出板C板……
PCB950/4CERAMICOUTPUTSBOARDPOSITION:
“D“RACK77
PCB950/4选针器输出板D板…
PCB950/4CERAMICOUTPUTSBOARDPOSITION:
“E“RACK79
PCB950/4选针器输出板E板…
PCB950/4CERAMIOUTPUTBOARD-POSITION:
"F“RACK81
PCB950/4选针器输出板F板
PCB950/4CERAMICOUTPUTSBOARD^OSITION:
“G“RAK83
PCB950/4选针器输出板G板
PCB950/4CERAMICOUTPUTSBOARDPOSITON:
“G“RACK85
PCB950/4选针器输出板I板
PCB935B/3P.Y.F.LOGICBOARD-POSITION:
“T“RACK87
PCB935B/3P.Y.F板T板
PCB935B/3P.Y.F.LOGICBOARD-POSITION:
“U“RACK88
PCB935B/3P.Y.F板U板
PCB558/4OVERLOADPROTECTION89•….
PCB558/4过载保护.….
PCB775A/1CERAMICPOWERSUPPLYBOARD90
PCB775A/1选针器电源板……
PCB1861/2SHELTONDEVICEBOARDFRONTAPPARATUS92
PCB1861/2缓冲/传感针数板
Protectionfuses92
PCB1081UPPERFANCONTROLBOARD94
PCB1081除生风扇控制I.
ProtectionFuses94
PCB2706A/4FNCONVERTERBOARDFRONTAPPARATUS95
PCB2706A/4速度信息板•
PCB1799B/1STOP-STARTBOARD-FRONTAPPARATUS95?
PCB1799B/1点动板
PCB2751POWERSUPPLYCIRCUITBOARD5-15-24VREAR
APPARATUS97.
PCB27515-15-24电源供应……
F1Fuse3.15ATprotectionofcircuit+5VDC98
3.15A保险,+5VDC输出保护
F3Fuse1Aprotectionagainstoverloadofbufferbatteryfor
blackouts98•…
1A保险，预备电池过载保护…
PCB2799INTERNAUNPUTS-OUTPUTSOARD-FRONTAPPARATUS99
PCB2799内部输入/输出…
CONTROLCOMPONENTS99
PCB2703/1SERIALINPUTS-OUTPUTSBOAR-SOLENOIDVALVE
BOX100
PCB2703/1串行输入/输出
PCB1881EXPANSIONBOARDS101
PCB1881扩展板A..…
PCB2714/1SERIALOUTPUTSBOARDFORYARNFINGERGROUPS101PCB2714/1串行输出/纱咀控制/_%—
PCB2737SERIALOUTPUTSBOARDFORSOLENOIDVALVEBARS102PCB2737串行输出…j
PCB2772DRIVERFORMPP-POWERUNIT103…
PCB2772压针马达驱动…
PCB742ATEMPERATURECONTROLBOARDOPTIONAL104—PCB742A温度控制9
PREFACE
Thismanualwillgiveyoutheinformationnecessarytodetectanybreakdownsormalfunctionsofthemachine.Onthebasisofthemachinediagnosticsandreferringtotheelectronicsmanual,wewilltrytoindicatewhichcircuitboardsorcomponentsmaybeinvoIvedinthebreakdown,withoutgoingintodetailasregardsrepairingthecircuitry.
DESCRIPTIONOFTHEMACHINE机器描述
Thisisamachineformakingwomen'sandmen'sunderwear.Ithaseight
feeds.Theequipmentisthelatestmodelwith32-bitmicroprocessor-basedsystemandadisplaywith16linesx40characters.ThemachineisoperatedbyBRUSHLESSdrives,typeIRT,withcurrentregulationandwithencoderoutputsignalwhichwillallowcontrollingtheRCVmotorby2000
revs.and19Nm.,allowingthecylindermax.speedof125revs.,giventhe1/16reductionratio.
Apneumaticpumpwillprovidelubrication.Differentialoildosagewill
bepossiblewiththeinstallationofonesolenoidvalve.
本机器是用于织造男/女式内衣,8路进纱,32bit处理器,显示屏最多显示16行，每行40个字符，使用标无刷式IRTRCV马达，扭短19N.M速度125rev/m,自动润滑。
……
Questam/cpotramontaredispositiviMEMMINGERoppuredispositiviELANconcontrolloinalberoelettrico.Theknitunbalancingsystemis
independentforeachfeedandiscommandecbystepmotorswhosepositioniscontrolledbyLVDTsensors;theairdistributionvalveisalsocommandedbyastepmotor.Theyarnfingersaredrivenbylocalsolenoidvalvesbasedonaserialline,the16netgroupsaredrivenby
16leverseachpoweredbyceramicelements,whiletheremainingfunctionsaredrivenbymedium-sizedsolenoidvalveslocatedintherearcompartment.
装备MEMMINGERELAN2LVDT16级选针器，串行线驱动。
ELECTRICALFEATURES，
MOTO马达•…
TYPE型号=ULT19
KW;功率=2.89
A:
电流=10.3
Rpm转速=2000
MAXNSTANTACTIVEPOWERBSORBEDYTHEMACHINWITHSTANDARDRODUCTIONKW=2.85
正常工作2.85KW
STARTING
Activate:
Atdegree0—SPF.Recoverslideplay
SPF.Sinkercapdrive
GUID.Latchopener2nd-4th-6th-8thfeeds
AT3RDENCODERZERO:
BringintopositionC:
GUID.Latchopener4thfeed,
AT4THENCODERZERO:
BringintopositionC:
GUID.Latchopener6thfeed
GUID.Latchopener8thfeed
GUID.Latchopener2ndfeed
AUTOMATIC
RESETTING
Whenthemachineisstopped,pressingF0willbringallstepmotorsandtheairdistributionvalveto0.
De-activate:
GUID.-S.V.Latchblockcontrol1st-2nd-3rd-4th-5th-6th-7th-8thfeed
GUID.-S.V丄atchopenercontrol1st-2nd-3rd-4th-5th-6th-7th-8thfeed
GUID.-S.V.Yarnfinger1-2-3-4-5-6-8-9-121stfeed
GUID.-S.V.Yarnfinger1-2-3-4-5-6-8-9-1213rdfeed
GUID.-S.V.Yarnfinger1-2-3-4-5-6-8-9-124thfeed
GUID.-S.V.Yarnfinger1-2-3-4-5-6-8-9-125thfeed
GUID.-S.V.Yarnfinger1-2-3-4-5-6-8-9-127thfeed
GUID.-S.V.Yarnfinger1-2-3-4-5-6-8-9-128thfeed
GUID.-S.V.Yarnfingercolour1st-2ndofallfeeds
GUID.-S.V.Yarnfinger1-2-3-4-6-8-9-122ndfeed
GUID.-S.V.Yarnfinger1-2-3-4-6-8-9-126thfeed
SPF.-S.V.Underwearejectionblower
SPF.-S.V.Knitpressblower
SPF.-S.V.Jackdischargeblower
SPF.-S.V.Outletcleanerblower1-2.3-4.5-6.7-8.…
SPF.-S.V.Closureofsuctionoutlets1-2.3-4.5-6.7-8.
GUID.-S.V.Yarnfingerlift61stfeed
GUID.-S.V.Yarnfingerlift62ndfeed
GUID.-S.V.Yarnfingerlift63rdfeed
GUID.-S.V.Yarnfingerlift64thfeed
GUID.-S.V.Yarnfingerlift65thfeed
GUID.-S.V.Yarnfingerlift66thfeed
GUID.-S.V.Yarnfingerlift67thfeed
GUID.-S.V.Yarnfingerlift68thfeed
SPF.-S.V.Yarnbrakeoff1-2-3-4-5-6-7-8Afeed
SPF.-S.V.Yarnbrakeoff5Afeed
SPF.-S.V.Lycraclips1-2-3-4-5-6-7-8Afeed
SPF.-S.V.Cutter2-4-6-8Afeed,
SPF.-S.V.Sinkercovercontrol
SPF.-S.V.Fluttercontrol
PortareinposizioneA
POS.FUNC.-Diallowering
POS.FUNC.-Brokenneedlestop
POS.FUNC.-Dialjackoutletcam$
POS.FUNC.-Dialjackreturncam
Theactuatorsselect
Feeds1-3-5-71X19.+^2一
De-activate
Atdegree90SPF.-enableelasticMpp1-2-3-4-5-6-7-8thfeed
Atdegree120°GUID.-S.V.yarnfingerno.5of2ndfeed
Atdegree120°GUID.-S.V.yarnfingerno.5of6thfeed
Atdegree210SPF.-S.V.
Atdegree250SPF.-S.V.
Atdegree130SPF.-
elastomertrapper2nd-6thfeedcutteroff2nd-6thfeedenableelasticmotorsA-B
Activate
Atdegree120SPF.-S.V.cutteroff2ndfeed
Atdegree120SPF.-S.V.cutteroff6thfeed
ATENCODERREVOLUTION2
TheactuatorsselecttheneedleswithTUTTI_ON
BringintopositionB（onlyifinpositionC）:
Atdegree40POS.FUNC.-S.V.tuckstitchcam1feed
Atdegree85POS.FUNC.-S.V.tuckstitchcam2feed
Atdegree130POS.FUNC.-S.V.tuckstitchcam3feed
Atdegree175POS.FUNC.-S.V.tuckstitchcam4feed
Atdegree220POS.FUNC.-S.V.tuckstitchcam5feed
Atdegree265POS.FUNC.-S.V.tuckstitchcam6feed
Atdegree310POS.FUNC.-S.V.tuckstitchcam7feed
Atdegree355POS.FUNC.-S.V.tuckstitchcam8feed
Atdegree40POS.FUNC-S.V.clearingcam1feed
Atdegree85POS.FUNC-S.V.clearingcam2feed
Atdegree130POS.FUNC-S.V.clearingcam3feed
Atdegree175POS.FUNC.-S.V.clearingcam4feed
Atdegree220POS.FUNC.-S.V.clearingcam5feed
Atdegree265POS.FUNC.-S.V.clearingcam6feed
Atdegree310POS.FUNC.-S.V.clearingcam7feed
Atdegree355POS.FUNC.-S.V.clearingcam8feed
Atdegree40POS.FUNC.-S.V.middlejackcamfeed
圣东尼机基本设定
1.语言.keytoprog---space—customer—Led
set—Ianguage—English—RETURN
确认一
ESC退出一S存盘—
2.设定感应器：
keytopro.—space—F—O—64—sensors
identification—RETURN每个感应器按顺序由闪烁的绿灯依次变为红灯一
等待一关机开机。
—
3.检查纱嘴动作：
keytoprog—space—E—chainautotest—yarnfingers—
4•检查机械针舌开启器。
不能抖动。
5.设定感应器灵敏度：
keytoprog—F—O—sensorsparamaters
configuration—Return—sensorssensitivity（设为2）—CTRL+—CTRL+S
6.检查SFE棉纱输送器是否会转。
+•….
如果用keytoprog—s-1948—eppromreset（最后一项）一RETUR把机器格式化了。
须做以下设定。
…
7.针数：
keytoprog—s—1948—D—needlenumber—1152（看机器
定）—ESC~S—关机开机
8.筒径：
keytoprog—S--1948—R—diameter—13（看机器定）一ESC-S—关机。
#OQy；-Z
9.找零位。
Keytoprog—space—Z—1948—RETUR—点动，待针筒
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