石材装饰工程施工方案 Method Statement For Stone Works.docx
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石材装饰工程施工方案MethodStatementForStoneWorks
METHODSTATEMENTFOR
STONEWORKS
RevisionRecord
1.Thiscoverpageisarecordofallrevisionsofthedocumentidentifiedabovebynumberandtitle.Allpreviouscoverpagesareherebysupersededandaretobedestroyed.
2.Thecontractorhasthefullrighttomodify,amendorchangeMethodStatementandsupportingdocumentsasrequiredorasdeemednecessary.Allsuchdocumentswillbesubmittedtothe“CONSULTANT”forapproval.
Rev
Date
Prepared
By
Reviewed
by
Approvalfor
Issuanceby
Description&pageNumberofRevision
Contents
1.0Purpose
2.0Scope
3.0References
4.0DefinitionsandAbbreviations
5.0Responsibilities
6.0Materials
7.0Equipment&Tools
8.0Safety&Health
9.0Procedure
10.0Attachments
1.0PURPOSE
ThepurposeofthisprocedureistodefinehowStoneWorksshallbecarriedoutundercontrolledcondition.
2.0SCOPE
ThismethodstatementcoversthedetailedproceduretobefollowedforSupply&InstallationofMarbleandGraniteonfloor,stairs,wallsandcountersandotherareasasperthescheduleoffinishesfortheproject,thisprocedureshallbereadinconjunctionwithcontractspecificationwhereapplicable.
3.0REFERENCES
ØProjectspecifications
ØContractdrawings
ØApprovedshopdrawings
ØProjectQualityPlan
4.0DEFINITIONS&ABBREVIATIONS
PM:
CONTRACTOR’sProjectManager
CM:
CONTRACTOR’sConstructionManager
PE:
CONTRACTOR’sProjectEngineer
QCE:
CONTRACTOR’sQualityControlEngineer
QAQC:
QualityAssuranceandqualityControl
PPE:
PersonalProtectiveEquipment
HSE:
Health,SafetyandEnvironment
5.0RESPONSIBILITIES
ØProjectManagerisresponsibleforoverallprojectexecution,qualityandsafety.AdoptaleadingrolewithrespecttoContractor’squalityandsafetyprocedures.ThePMisresponsiblefortheoverallimplementationofthismethodstatement.TheProjectManagershallensurethatthekeypersonnelarewellawareofthespecificationsandmethodstatement.
ØCM/ProjectEngineershallarrangeallmaterials,equipment,safetyrelateditems&manpower&directtheSiteEngineers&Forementoresortappropriateactionforthesmoothexecutionoftheworks.
ØSafetyEngineershallberesponsibleforsafeworkingenvironment&conditions.CoordinatewithSiteEngineertoidentifypotentialhazardsbeforeworksandadvisemethodsofsafeworkingfromnewdevelopments.
ØSurveyorshallberesponsibleforsettingoutforlevels,layout,andlines&establishtoplevels.Ensuringsettingoutbooksareproperlymaintainedandfiledwhencompleted.TocoordinatewiththeCONSULTANTsurveyorindeterminingcoordinates,levels,andlimits.
ØQA/QCEngineershallberesponsibleforensuringthatexecutionofworksarecomplyingwithapprovedmethodstatement;specifications,approvedshopdrawingsandensureITRaresubmittedbasedonITPrequirements.
ØSiteEngineershallensurethatallworksarecarriedoutaccordingtoapprovedshopdrawings.Heshalldirectthesurveyorforthesettingoutlines&levelsinconcurrencefromtheConstructionManager/SeniorCivilEngineer.
ØMEPCoordinator/EngineershallberesponsibleforproperexecutionofMEPworksinvolvedbefore,duringandaftertheworks.
ØAHMSiteEngineershallensurethatallmaterialsshallbedeliveredtositecomplywithapprovedsamplesandshallbeassignedattemporarystoragelocationsatSiteaccordingtoitsfixinglocation.Thefixinglocationofeachindividualstonepanelshallbedefinedbylevelno.relatedidentificationmarkingtoensurecompliancetotheapprovedshopdrawingandtraceability.
6.0MATERIALS
MARRef.C0069REV.00,C0070REV.00,C0071REV.72,C0073REV.74,C0075REV.00
7.0EQUIPMENTS&TOOLS
Belowistheequipmentinvolvedintilingworks:
▪MarbleDrillMachines750Watt30Nos.
▪7”GrindingMachine1400Watt30Nos.
▪4”GrindingMachine900Watt30Nos.
▪PickUp3TonCapacity1No.
▪PickUp10TonCapacity1No
Thecapacity/sizeoftheaboveequipmentshallbejudgedinaccordancewithsiteconditions,requirements,andavailabilityatthetimeofexecution
8.0SAFETY&HEALTH
CONCRETE/MARBLEDRILLMACHINE(750Watt):
ØBeforeoperations,checkallpowerconnections
ØWeargloves,eyeprotection
ØDonotoperatemachinewhenitiswet
ØHoldmachinefirmly,especiallywhenstarting.
ØCheckdrillbitagainstbendingorloosefixation.
GRINDINGMACHINE4’’&7”disc:
ØBeforeoperation,checkallpowerconnections
ØWearglovesandeyeprotection.
ØDonotoperategrinderwhenitiswet
ØKeepprotectioncover.
ØDonotoperateifswitchisdamaged
ØHoldmachinefirmly,especiallywhenstarting
ØCheckcuttingdiscagainstbreakageorloosefixation.
SECURITY–HEALTHANDSAFETYCHECKLISTATPLACEOFWORK:
ØHousekeeping–Keepplaceofworkcleanandtidy.
ØProvidegoodaccess.
ØProvidegoodlighting.
ØProvideprotection
ØEnsuregoggles,glovesandmasksarewornwhendippingmarbleinsealer.
ØEnsuresafetybootsarewornalltimes
ØEnsuresafetyhelmets,goggles,glovesandbeltsareprovidedandusedifrequired.
ØDe-nailandstacktimbers
ØProhibitHorseplayonScaffolds
ØPowerConnectionssafe-Nevertamperwithelectrics.GetanElectrician.
ØNopowertoolstobeusedwithoutproperplug.
ØMakewaterconnectionsafe.
ØNeverremoveSafetyGuardonmachines.Theyarethereforproperprotection
ØEnsureFireExtinguisheronsiteandmakesurethatsiteoperativesareawareofitslocation.
9.0PROCEDURE
MARBLEINSTALLATION:
9.1
MarbleDelivery:
AHMSiteEngineershallensurethatallmaterialsshallbedeliveredtositecomplywithapprovedsamplesandshallbeassignedattemporarystoragelocationsatSiteaccordingtoitsfixinglocation.Thefixinglocationofeachindividualstonepanelshallbedefinedbylevelno.relatedidentificationmarkingtoensurecompliancetotheapprovedshopdrawingandtraceability.
ThestonepanelsshallbedeliveredtositeonaFloorbyFloorbasis.
Allmaterialandfixingmaterialshallbeoffloadedtotemporaryloadingarea
Thematerialshallbehandledwithcareinordertoavoidanydamage.
Thematerialshallbeunloadedtotheworkingarea,ifthesiteconditionisallowed.
TheStonepanelshallbeplacedevenlyonthefloorslabandensuretheweightmustnotexceedtheloadingofweightoftheslab.
EachPanel,tile,tobecheckedagainstthefollowingpriortoinstallation:
1.Locationofitstemporarystoragearea
2.Withinthecontrolrange
3.Withinthefabricationtolerances.
4.Freefromcracks,brokencorner,chippedarises,scratchesordefects.
5.Colormatching
9.2
Pre-Installation:
SiteConditionCheckingAndSettingOut
ØAHMSiteEngineershallchecksiteconditiontoensurereadinessfortilefixing.Maincontractorshallsignoffclearancetolaytileforeachfloorseparately.
ØStoreapprovedmarbletilesneareachworkarea.
ØAllotherworkmustbefinalizedpriortomarbleinstallation.
ØCheckthesurfacesindicatedtoreceivestoneflooringforcompliancewithrequirements.
ØCleanconcretesubstratestoremovedirt,dust,debrisandlooseparticlesthatcouldaffectmortarbond.
ØCleandirtyorstainedstonesurfaceusingcleanwater.
ØDry-laymarbledesignatedtoeachlevel.Submitinspectionrequestformarbleapprovalpriortofinalfixingatrequiredlevel.
ØApplywaterproofmaterialtobackofmarbleintwocoats.Allow1hrpacebetweencoats.UseKeraflexMaxibyMAPEI.
9.3
Flooring:
PreparationArea
ØAHMCEngineershallchecksiteconditiontoensurereadinessfortilefixing.
ØApprovedmarbletileswillbehandlingneareachworkingarea.
ØCheckthelayoutshopdrawingsrelatedgridlines&levelsaregiven.
ØCleanconcretesubstratesbyremovingdirt,dust,debrisandlooseparticlesthatcouldaffectmortarbond.
ØCleandirtyorstainedstonesurfaceusingcleanwater.
ØDry-laymarbledesignatedtoeachlevel.
ØMEPclearanceoranyotherwork.
ØMortar/bondingmaterialtobereadyatrequiredarea.
ConventionalFloorTileFixing
Preparebeddinglayerasfollows:
PortlandCement50kg
Sand150kg
CleanWater10liter
Beddingshallbesemidrywhenspreadtofloor.
Prepareslurryasfollows:
PortlandCement25kg
CleanWater5liter
SpreadSlurryMixevenlytobeddinglayertothedesiredthickness(rangingfrom40mmto70mm)
ØProvidereferencelinesforsettingoutpointandfinishedfloorlevelbyfishstringsetc.
ØWorkingareawillbefencedoffforinstallationandconstruction.Trafficisstrictlyprohibited.
ØMixthesandcementmortarwithcleanwaterusingmobilerotarymixersetnearbylayingarea.
ØBuildupthesemidrymortartotherequiredthickness30mmasperapprovedshopdrawings.
ØLevelthesemidrymixusingaflattrowel.
ØAftercompaction,checkstonesurfaceagainstreferencelines&adjacentfinishedfloorbylevelandfingertouch.
ØIncasethereisadifferencecomparedwiththereferencelinesoradjacentfinishedfloor,removethetile.
ØRemoveorrefillthesemi-drymortaruntilthecorrectmortarlevelisachieved.
ØApplySlurrytothecompactedmortarsurface(preparedasdescribed)
ØMakesurethattheslurrybondisfullycoveringthecompactedmortarsurface.
ØLaytileagainandrepeatcompactionbymeansofsofthammer.Beatthetileinordertoobtainaflatandleveledsurface.
ØTraffictobeprohibitedfrominstalledstonefloorforaminimumof48hours.
ØCleanoffalljointstodepthrequiredtoreceivetheapprovedgrout.
ØMixtheapprovedgroutpowderwithwateraccordingtothemanufacturerinstructionto