石材装饰工程施工方案 Method Statement For Stone Works.docx

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石材装饰工程施工方案 Method Statement For Stone Works.docx

石材装饰工程施工方案MethodStatementForStoneWorks

 

METHODSTATEMENTFOR

STONEWORKS

 

 

RevisionRecord

 

1.Thiscoverpageisarecordofallrevisionsofthedocumentidentifiedabovebynumberandtitle.Allpreviouscoverpagesareherebysupersededandaretobedestroyed.

2.Thecontractorhasthefullrighttomodify,amendorchangeMethodStatementandsupportingdocumentsasrequiredorasdeemednecessary.Allsuchdocumentswillbesubmittedtothe“CONSULTANT”forapproval.

 

Rev

Date

Prepared

By

Reviewed

by

Approvalfor

Issuanceby

Description&pageNumberofRevision

 

Contents

1.0Purpose

2.0Scope

3.0References

4.0DefinitionsandAbbreviations

5.0Responsibilities

6.0Materials

7.0Equipment&Tools

8.0Safety&Health

9.0Procedure

10.0Attachments

 

1.0PURPOSE

ThepurposeofthisprocedureistodefinehowStoneWorksshallbecarriedoutundercontrolledcondition.

2.0SCOPE

ThismethodstatementcoversthedetailedproceduretobefollowedforSupply&InstallationofMarbleandGraniteonfloor,stairs,wallsandcountersandotherareasasperthescheduleoffinishesfortheproject,thisprocedureshallbereadinconjunctionwithcontractspecificationwhereapplicable.

3.0REFERENCES

ØProjectspecifications

ØContractdrawings

ØApprovedshopdrawings

ØProjectQualityPlan

4.0DEFINITIONS&ABBREVIATIONS

PM:

CONTRACTOR’sProjectManager

CM:

CONTRACTOR’sConstructionManager

PE:

CONTRACTOR’sProjectEngineer

QCE:

CONTRACTOR’sQualityControlEngineer

QAQC:

QualityAssuranceandqualityControl

PPE:

PersonalProtectiveEquipment

HSE:

Health,SafetyandEnvironment

5.0RESPONSIBILITIES

ØProjectManagerisresponsibleforoverallprojectexecution,qualityandsafety.AdoptaleadingrolewithrespecttoContractor’squalityandsafetyprocedures.ThePMisresponsiblefortheoverallimplementationofthismethodstatement.TheProjectManagershallensurethatthekeypersonnelarewellawareofthespecificationsandmethodstatement.

ØCM/ProjectEngineershallarrangeallmaterials,equipment,safetyrelateditems&manpower&directtheSiteEngineers&Forementoresortappropriateactionforthesmoothexecutionoftheworks.

ØSafetyEngineershallberesponsibleforsafeworkingenvironment&conditions.CoordinatewithSiteEngineertoidentifypotentialhazardsbeforeworksandadvisemethodsofsafeworkingfromnewdevelopments.

ØSurveyorshallberesponsibleforsettingoutforlevels,layout,andlines&establishtoplevels.Ensuringsettingoutbooksareproperlymaintainedandfiledwhencompleted.TocoordinatewiththeCONSULTANTsurveyorindeterminingcoordinates,levels,andlimits.

ØQA/QCEngineershallberesponsibleforensuringthatexecutionofworksarecomplyingwithapprovedmethodstatement;specifications,approvedshopdrawingsandensureITRaresubmittedbasedonITPrequirements.

ØSiteEngineershallensurethatallworksarecarriedoutaccordingtoapprovedshopdrawings.Heshalldirectthesurveyorforthesettingoutlines&levelsinconcurrencefromtheConstructionManager/SeniorCivilEngineer.

ØMEPCoordinator/EngineershallberesponsibleforproperexecutionofMEPworksinvolvedbefore,duringandaftertheworks.

ØAHMSiteEngineershallensurethatallmaterialsshallbedeliveredtositecomplywithapprovedsamplesandshallbeassignedattemporarystoragelocationsatSiteaccordingtoitsfixinglocation.Thefixinglocationofeachindividualstonepanelshallbedefinedbylevelno.relatedidentificationmarkingtoensurecompliancetotheapprovedshopdrawingandtraceability.

6.0MATERIALS

MARRef.C0069REV.00,C0070REV.00,C0071REV.72,C0073REV.74,C0075REV.00

7.0EQUIPMENTS&TOOLS

Belowistheequipmentinvolvedintilingworks:

▪MarbleDrillMachines750Watt30Nos.

▪7”GrindingMachine1400Watt30Nos.

▪4”GrindingMachine900Watt30Nos.

▪PickUp3TonCapacity1No.

▪PickUp10TonCapacity1No

Thecapacity/sizeoftheaboveequipmentshallbejudgedinaccordancewithsiteconditions,requirements,andavailabilityatthetimeofexecution

8.0SAFETY&HEALTH

CONCRETE/MARBLEDRILLMACHINE(750Watt):

ØBeforeoperations,checkallpowerconnections

ØWeargloves,eyeprotection

ØDonotoperatemachinewhenitiswet

ØHoldmachinefirmly,especiallywhenstarting.

ØCheckdrillbitagainstbendingorloosefixation.

GRINDINGMACHINE4’’&7”disc:

ØBeforeoperation,checkallpowerconnections

ØWearglovesandeyeprotection.

ØDonotoperategrinderwhenitiswet

ØKeepprotectioncover.

ØDonotoperateifswitchisdamaged

ØHoldmachinefirmly,especiallywhenstarting

ØCheckcuttingdiscagainstbreakageorloosefixation.

SECURITY–HEALTHANDSAFETYCHECKLISTATPLACEOFWORK:

ØHousekeeping–Keepplaceofworkcleanandtidy.

ØProvidegoodaccess.

ØProvidegoodlighting.

ØProvideprotection

ØEnsuregoggles,glovesandmasksarewornwhendippingmarbleinsealer.

ØEnsuresafetybootsarewornalltimes

ØEnsuresafetyhelmets,goggles,glovesandbeltsareprovidedandusedifrequired.

ØDe-nailandstacktimbers

ØProhibitHorseplayonScaffolds

ØPowerConnectionssafe-Nevertamperwithelectrics.GetanElectrician.

ØNopowertoolstobeusedwithoutproperplug.

ØMakewaterconnectionsafe.

ØNeverremoveSafetyGuardonmachines.Theyarethereforproperprotection

ØEnsureFireExtinguisheronsiteandmakesurethatsiteoperativesareawareofitslocation.

9.0PROCEDURE

MARBLEINSTALLATION:

9.1

MarbleDelivery:

AHMSiteEngineershallensurethatallmaterialsshallbedeliveredtositecomplywithapprovedsamplesandshallbeassignedattemporarystoragelocationsatSiteaccordingtoitsfixinglocation.Thefixinglocationofeachindividualstonepanelshallbedefinedbylevelno.relatedidentificationmarkingtoensurecompliancetotheapprovedshopdrawingandtraceability.

ThestonepanelsshallbedeliveredtositeonaFloorbyFloorbasis.

Allmaterialandfixingmaterialshallbeoffloadedtotemporaryloadingarea

Thematerialshallbehandledwithcareinordertoavoidanydamage.

Thematerialshallbeunloadedtotheworkingarea,ifthesiteconditionisallowed.

TheStonepanelshallbeplacedevenlyonthefloorslabandensuretheweightmustnotexceedtheloadingofweightoftheslab.

EachPanel,tile,tobecheckedagainstthefollowingpriortoinstallation:

1.Locationofitstemporarystoragearea

2.Withinthecontrolrange

3.Withinthefabricationtolerances.

4.Freefromcracks,brokencorner,chippedarises,scratchesordefects.

5.Colormatching

 

9.2

Pre-Installation:

SiteConditionCheckingAndSettingOut

ØAHMSiteEngineershallchecksiteconditiontoensurereadinessfortilefixing.Maincontractorshallsignoffclearancetolaytileforeachfloorseparately.

ØStoreapprovedmarbletilesneareachworkarea.

ØAllotherworkmustbefinalizedpriortomarbleinstallation.

ØCheckthesurfacesindicatedtoreceivestoneflooringforcompliancewithrequirements.

ØCleanconcretesubstratestoremovedirt,dust,debrisandlooseparticlesthatcouldaffectmortarbond.

ØCleandirtyorstainedstonesurfaceusingcleanwater.

ØDry-laymarbledesignatedtoeachlevel.Submitinspectionrequestformarbleapprovalpriortofinalfixingatrequiredlevel.

ØApplywaterproofmaterialtobackofmarbleintwocoats.Allow1hrpacebetweencoats.UseKeraflexMaxibyMAPEI.

9.3

Flooring:

PreparationArea

ØAHMCEngineershallchecksiteconditiontoensurereadinessfortilefixing.

ØApprovedmarbletileswillbehandlingneareachworkingarea.

ØCheckthelayoutshopdrawingsrelatedgridlines&levelsaregiven.

ØCleanconcretesubstratesbyremovingdirt,dust,debrisandlooseparticlesthatcouldaffectmortarbond.

ØCleandirtyorstainedstonesurfaceusingcleanwater.

ØDry-laymarbledesignatedtoeachlevel.

ØMEPclearanceoranyotherwork.

ØMortar/bondingmaterialtobereadyatrequiredarea.

ConventionalFloorTileFixing

Preparebeddinglayerasfollows:

PortlandCement50kg

Sand150kg

CleanWater10liter

Beddingshallbesemidrywhenspreadtofloor.

Prepareslurryasfollows:

PortlandCement25kg

CleanWater5liter

SpreadSlurryMixevenlytobeddinglayertothedesiredthickness(rangingfrom40mmto70mm)

ØProvidereferencelinesforsettingoutpointandfinishedfloorlevelbyfishstringsetc.

ØWorkingareawillbefencedoffforinstallationandconstruction.Trafficisstrictlyprohibited.

ØMixthesandcementmortarwithcleanwaterusingmobilerotarymixersetnearbylayingarea.

ØBuildupthesemidrymortartotherequiredthickness30mmasperapprovedshopdrawings.

ØLevelthesemidrymixusingaflattrowel.

ØAftercompaction,checkstonesurfaceagainstreferencelines&adjacentfinishedfloorbylevelandfingertouch.

ØIncasethereisadifferencecomparedwiththereferencelinesoradjacentfinishedfloor,removethetile.

ØRemoveorrefillthesemi-drymortaruntilthecorrectmortarlevelisachieved.

ØApplySlurrytothecompactedmortarsurface(preparedasdescribed)

ØMakesurethattheslurrybondisfullycoveringthecompactedmortarsurface.

ØLaytileagainandrepeatcompactionbymeansofsofthammer.Beatthetileinordertoobtainaflatandleveledsurface.

ØTraffictobeprohibitedfrominstalledstonefloorforaminimumof48hours.

ØCleanoffalljointstodepthrequiredtoreceivetheapprovedgrout.

ØMixtheapprovedgroutpowderwithwateraccordingtothemanufacturerinstructionto

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