FANUC系统铣床与加工中心工艺编程与操作实例.docx
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FANUC系统铣床与加工中心工艺编程与操作实例
FANUC系统铣床与加工中心工艺编程与操作实例
课题一平面加工
图2—1—1平面加工任务图
参照程序:
O0001;
G90G94G21G17;
G91G28Z0;
G90G54M03S350;
;
Z5.0M08;
G01Z-8.0F50;
Y50.0F52;
G00Z5.0;
;
G01Z-4.0F50;
Y50.0F52;
G00Z5.0;
X10.Y50.0;
G01Z-6.0F50;
G02X10.0Y-50.0R50.0F52;
G00Z20.0M09;
G91G28Z0;
M30;
课题二外形轮廓加工
图2—2—1零件加工任务图
参照程序:
(1)圆柱台加工程序○0001;
G90G94G40G17G21;
G91G28Z0;
G90G54M3S350;
G00X62.0Y0;
Z5.0;
G01Z-4.0F52;
G41D02G01X47.0Y0F52
G02I-47.0J0;
G40G01X62.0Y0;
G41D02G01X31.0YO;
;
G02I-31.0J0
;
G40G01X62.0Y0
;
G41D02G01X15.0Y0;
G02I-15.0J0
;
G40G01X62.0Y0
;
G00Z20.0;
G91G28Z0;
M30;
(2)外轮廓加工程序○0002;
G90G94G40G17G21;
G91G28ZO;
G90G54M03S350;
G00
X-62.0Y52.0M08
;
Z5.0;
G01
Z-9.0F52;
G41D02G01X-40.0Y30.0F52;
G01
X-20.0Y30.0;
X30.0;
G02
;
G01
Y-20.0;
G02
;
G01
X-30.0;
G02
X-40.0Y-20.0R10.0;
G01Y10.0;
G03
;
G40
;
G00Z20.0M09;
G91G28Z0;
M30;
粗加工时,采用Φ20的立铣刀,刀具号为
T02,刀具半径补偿号为
D02,补偿值为
(0.2mm是精加工余量)。
精加工时,采用Φ12的立铣刀,刀具号为
T03,刀具半径补偿号为
D03,补偿值为6mm。
单元三内轮廓零件加工
课题一槽加工
图3—1—1槽加工任务图
参照程序:
(1)十字槽粗加工程序○0001;
G90G40G21G17G94;
G91G28Z0;
G90G54M3S480;
G00X30.0Y0;
Z5.0M08;
G01Z-4.0F40;
X-30.0F60;
Z-8.0F40;
X30.0F60;
G00Z5.0;
X0Y25.0;
G01Z-4.0F40;
Y-25.0;
Z-8.0F40;
Y25.0F60;
G00Z5.0M09;
G91G28Z0;
M30;
(2)十字槽精加工程序○0002;(主程序)
G90G40G21G94G17;
G91G28Z0;
G90G54M3S800;
G00X0Y0;
Z5.0M08;
G01Z0F40;
M98P0003L02;
G90G00Z5.0M09;
G91G28Z0;
M30;
○0003;(子程序)
G91G01Z-4.0F40;
G90G41D03G01X12.5Y7.5F50
;
G02
;
;
G03
X-7.5R7.5;
;
G02
;
G01
X-30.0;
G03
Y-7.5R7.5;
G01
X-12.5;
G02
;
G01
Y-25.0;
G03
X7.5R7.5;
G01
Y-12.5;
G02
;
;
G03
Y7.5R7.5;
;
G02
;
G40G01X0Y0;
M99;
课题二型腔加工
图3—3—1型腔加工任务图
参照程序:
(1)型腔内粗加工程序○0001;(主程序)
G90G40G21G94G17;
G91G28Z0;
G90G54M3S480;
G00X0Y0;
Z5.0M08;
G01Z0F50;
M98P0002L02;
G00Z20.0M09;
G91G28Z0;
M30;
○0002;(子程序)
G91G01Z-4.0F40;
G90G01X7.0Y0F48;
G03I-7.0J0;
G01X19.0Y0;
G03I-19.0J0;
G01X0Y0F100;
M99;
(2)型腔内轮廓精加工程序○0003;(主程序)
G90G40G21G94G17;
G91G28Z0;
G90G54M3S480;
G00X5.0Y0;
Z5.0M08;
G01Z0F80;
M98P0004L02;
G00Z20.0M09;
G91G28Z0;
M30;
○0004;(子程序)
G91G01Z-4.0F80;
G90G41D01G01X20.0Y-15.0F48;
G03X35.0Y0R15.0;
G01Y6.7157;
G03
;
G02
;
G03
;
G01
X-6.7157;
G03
;
;
G03
;
G01
Y-6.7157;
G03
;
G02
;
G03
;
G01X6.7157;
G03
;
G02
;
G03
;
G01Y0;
G03
Y15.0R15.0;
G40G01X5.0Y0;
M99;
单元四孔加工
课题一钻孔、攻丝加工
图4—1—1孔类零件加工任务图
参照程序:
○0001;
G91G28Z0;
M06T1;
G90G17G49G21G94;
G54M3S1200;
G00X20.0Y100.0M08;
G43H01G00Z50.0;
G99G81X-15.0Y65.0Z-4.0R5.0F80;
G98X-30.0;
G99
G81X-85.0Y15.0Z-4.0R5.0F80
;
G98
X-70.0;
G91G28Z0M09;
M06T02;
G90G49G54M3S550;
G00X20.0Y100.0M08;
G43H02G00Z50.;
G99
G73X-15.0Y65.0Z-20.0R5.0Q2.0F60
;
G98
X-30.0;
G99
G73X-85.0Y15.0Z-20.0R5.0Q2.0F60
;
G98
X-70.0;
G91G28Z0M09;
M06T03;
G90G49G54M3S500;
G00X20.0Y100.0M08
;
G43H03G00Z50.;
G98
G83X-30.0Y65.0Z-21.0R5.0Q2.0F60
;
G00
X-120.0;
Y15.0;
G98
G83X-70.0Y15.0Z-21.0R5.0Q2.0F60
;
G91G28Z0M09;
M06T04;
G90G49G54M3S450;
G00X20.0Y100.0M08
;
G43H04G00Z50.;
G98
G81X-15.0Y65.0Z-21.0R5.0F50
;
G00
X-120.0;
Y15.0;
G98
G81X-85.0Y15.0Z-21.0R5.0F50
;
G91G28Z0M09;
M06T05;
G90G49G54M3S350;
G00X20.0Y100.0M08;
G43H05G00Z50.0;
G99
G82X-15.0Y65.0Z-6.0R5.0P2000F60
;
G98
X-30.0;
G99
G82X-85.0Y15.0Z-6.0R5.0P2000F60
;
G98
X-70.0;
G91G28Z0M09;
M06T06;
G90G49G54M3S50;
G00X20.0Y100.0M08
;
G43H06G00Z50.0;
G98
G85X-30.0Y65.0Z-18.0R5.0F40
;
G00
X-120.0;
Y15.0;
G98
G85X-70.0Y15.0Z-18.0R5.0F40
;
G91G28Z0M09;
M06T07;
G90G49G54M3S100;
G00X20.0Y100.0M08
;
G43H07G00Z50.0;
G98
G84X-15.0Y65.0Z-19.0R5.0F175
;
G00
X-120.0;
Y15.0;
G98
G84X-85.0Y15.0Z-19.0R5.0F175
;
G91G28Z0M09;
M30;
课题二镗孔加工
图4—2—1零件加工任务图
参照程序:
○0001;
G91G28Z0;
M06TO1;
G90G94G49G17G40G21;
G54M03S400;
G43H01G00Z50.0M08;
;
Z5.0;
G01Z-4.0F80;
Y-55.0F60;
X46.0F1000;
Y55.0F60;
G41D01G01X17.321Y30.0F60
;
X34.641Y0;
;
X-17.321;
X-34.641Y0;
;
X-20.0;
G40G01X65.0Y55.0F300;
G91G28Z0M09;
M06T03;
G90G54G49G40M03S1200;
G43H03G00Z50.0M08;
G98G81X0Y0Z-4.0R5.0F60
;
G91G28Z0M09;
M06T04;
G90G54G49G40M03S500;
G43H04G00Z50.0M08;
G98G81X0Y0Z-20.0R5.0F60
;
G91G28Z0M09;
G28X0Y0;
M06T05;
G90G54G49G40M03S350;
G43H05G00Z50.0M08;
G98G73X0Y0Z-22.0R5.0Q2.0F50
;
G91G28Z0M09;
G28X0Y0;
M06T06;
G90G54G49G40M03S250;
G43H06G00Z50.0M08;
G98G73X0Y0Z-25.0R5.0Q2.0F45
;
G91G28Z0M09;
G28X0Y0;
M06T07;
G90G54G49G40M03S200;
G43H07G00Z50.0M08;
G98G73X0Y0Z-26.0R5.0Q2.0F40
;
G91G28Z0M09;
M06T02;
G90G54G49G40M03S800;
G43H02G00Z50.0M08;
X46.0Y55.0;
Z5.0;
G01Z-4.0F80
;
G41D02G01X17.321Y30.0F60
;
X34.641Y0;
;
X-17.321;
X-34.641Y0;
;
X-20.0;
G40G01X65.0Y55.0F300;
G91G28Z0M09;
M06T08;
G90G54G49G40M03S800;
G43H08G00Z60.0M08;
G98G85X0Y0Z-17.0R5.0F60
;
G91G28Z0M09;
M06T09;
G90G54G49G40M03S1500;
G43H09G00Z60.0M08;
G98G85X0Y0Z-17.0R5.0F50
;
G91G28Z0M09;
G28X0Y0;
M30;
单元五综合课题加工
课题一镜像加工
图5—1—1加工任务图
参照程序:
○0001;(主程序)
G90G40G21G17G94;
G50.1X0Y0
G91G28Z0;
G90G54M3S680;
M08
M98P0002
G51.1X0
M98P0002
G50.1X0
M09
M30
○0002;(子程序)
;
Z50.0;
Z5.0;
G01
Z-3.0F50
;
G41
D01G01X-47.0Y-45.0F100;
;
;
G03
;
G01
;
G03
;
G01
;
;
;
G02
;
G01
;
;
;
G40
;
G00
Z50.0;
M99;
课题二极坐标加工
图5—2—1加工任务图
参照程序:
○0001;
G54G40;
M08;
G15;
M03S700;
G00
Y-10.0;
Z50.0;
Z5.0;
G01
Z-5.0F50;
G41D01G16G01X36.0Y-5.0F100;
G02
Y-5.0R6.;
G03
;
G02
;
G02
;
;
G00Z150.0;
M09;
M30;
课题三旋转加工
图5—3—1加工任务图
参照程序:
○0001;
G54G40;
G69;
M03S700;
G68X0Y0R30.0;
G00X0Y0;
Z50.0M08;
Z5.0;
G01
Z-5.0F50;
G41D01G01X25.0Y10.0F100
;
G03
;
G01
;
G03
;
G01
;
G03
;
;
G03
;
G01
Y10.0;
G40G01X0Y0;
G00Z150.0M09;
M30;
课题四综合零件的加工
图5—4—1加工任务图
参照程序:
(1)正六边形加工程序
○0001;
G90G40G21G17G94;
G91G28Z0;
G90G54M03S400;
G00X0Y55.0;
Z5.0M08;
G01Z-6.F60;
G41D01G01X0Y29.0F100
X10.97;
;
;
G01
;
G02
;
G01
;
G02
;
G01
X-10.97;
G02
;
G01
;
G02
;
G01
;
G02
;
G01X0;
G40G01X0Y55.0;
G00Z50.0M09;
G91G28Z0;
M30;
(2)斜六边形加工主程序○0002;(主程序)
G90G40G21G17G94G69;
G91G28Z0;
G90G68X0Y0R10.0;
M98P0003;
G69;
G91G28Z0;
M30;
○0003;(子程序)
G90G54M03S400;
G00X0Y40.0;
Z5.0M08;
G01
Z-4.F60;
G41D01G01X0Y25.0F100
;
X10.97;
G02
;
G01
;
G02
;
G01
;
G02
;
G01
X-10.97;
G02
;
G01
;
G02
Y3.0R6.0;
G01
;
G02
;
G01X0;
G40G01X0Y40.0;
G00Z50.0M09;
M99;
(3)凹槽加工程序○0004;(主程序)
G90G40G21G17G94;
G54M03S680;
GO0X60Y-50;
Z5.0M08;
M98P0005;
G51.1X0Y0;
M98P0005;
G50.1X0Y0;
G0Z100.0M09;
M30
○0005;(子程序)
G00
;
G01
Z-8.0F50;
G41D04G01X52.34Y-33.55F;
X34.88Y-19.58;
;
;
G40
;
G00
Z5.0;
M99;
(4)孔加工程序○0006;
G90G40G21G17G94G15;
G54M03S1500;
GO0X0Y0;
G43H05G00Z20.0;
G16G00X40.0Y40.0;
G99
G81Z-9.0R5.0F60
;
G00
X40.0Y210.0;
G98
G81Z-9.0R5.0F60
;
G15;
G91G28Z0;
M06T06;
G90G15G54M3S500;
GO0X0Y0;
G43H06G00Z20.0;
;
G99
G81Z-20.0R5.0F60
;
G00
X40.0Y210.0;
G98
G81Z-20.0R5.0F60
;
G15;
G91G28Z0;
M06T07;
G90G15G54M03S450;
GO0X0Y0;
G43H07G00Z20.0;
;
G99
G81Z-20.0R5.0F50
;
G00
X40.0Y210.0;
G98
G81Z-20.0R5.0F50
;
G15;
G91G28Z0;
M06T08;
G90G15G54M03S500;
GO0X0Y0;