生产计划与管理调度.ppt
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07698902607089026070qP01JIT精益生产与现场改善培训班qP02生产合理化改善-IE工业工程实务训练营qP03PMC生产计划管理实务培训班(生管员培训)qP04高效仓储管理与盘点技巧培训班(仓管员培训)P05目视管理与5S运动推行实务培训班qP06采购与供应链管理实务(采购员培训)JIT精益生产现场管理系列课程生产计划与管理调度生产计划与管理调度4qSupplyChain供应链qAdvancedPlanning/Scheduling(APS)先进生产计划及调度qAdvancedPlanningSystemCaseStudy先进生产计划系统实例Agenda提纲5qSupplyChain供应链qAdvancedPlanning/Scheduling(APS)先进生产计划及调度qAdvancedPlanningSystemCaseStudy先进生产计划系统实例Agenda提纲6SupplyChaininSemiconductorManufacturing半导体制造企业的供应链MaterialSupplier原材料供应商原材料供应商Retail销售销售CapitalEqptSupplier设备供应商设备供应商Subcontractor分包商分包商OEMProduction生产生产Distribution派送派送7qReduceinventories减少库存qMovetobuild-to-order按订货制造qReduceplanningcycletime缩短计划制订时间qImprovedeliveryperformance提高计划制订水平qFocusontotalSupplyChainManagement(SCM)专注于供应链整体优化qCollaborativeplanningandexecution整合计划和执行SCMTrendinSemiconductorManufacturing半导体制造企业供应链管理趋势8qSupplyChain供应链qAdvancedPlanning/Scheduling(APS)先进生产计划及调度qAdvancedPlanningSystemCaseStudy先进生产计划系统实例Agenda提纲9PurchasingSupplyPlanSchedulingSchedulingLogisticsPlanningPlanningOrderMgmtDemandPlanSupplyDistributionProductionProcessControlManufacturingExecutionSystemInfrastructuresSCMStrategicPlanReal-timeReal-timeDispatchingDispatchingVirtualFactoryVirtualFactoryPlanningPlanningSalesFrequencyFrequencyMonth/QuarterMonth/QuarterWeek/MonthWeek/MonthDay/HourDay/HourMinuteMinuteSCMArchitecture供应链管理构架SSttrraatteeggyyPPllaannEExxeeccuuttiioonnSSuuppppllyyCChhaaiinnMMaannaaggeemmeenntt10SemiconductorIndustry:
Challenges产业现状:
挑战产业现状:
挑战qMarketingenvironmentchangesdramatically.半导体产业市场变化剧烈。
企业必须缩短市场反应时间,特别是生产计划的制定周期。
qThecostofequipmentsisveryhigh.半导体装备成本极高。
主要设备使用率的提高,能为公司节省巨额开支。
qSemiconductormanufacturingisamongthemostcomplexproductionproblemsencounteredtoday.半导体制造的复杂性和专业性,使其生产管理成为最具挑战的课题。
qManyenterpriseslackexpertiseinIE/ORtoapplyAPS.优秀的生产管理系统需要先进工业工程(运筹)学成果支持。
InChina中国国情:
qNodomesticAPSprovider无国内APS提供者。
国外APS提供者产品价格高,服务尚未本地化qProductionManagement:
guesswork,manualwork生产管理:
主观臆断、手工计算11qLackofsupplychainvisibility企业供应链透明度低qInefficientproduction/distributionplanningandexecution低效率生产/派送计划和执行qLongresponsivenessTPT客户响应速度慢qLackofflexibility生产计划柔性差qLackofoptimization生产计划优化程度差qPooron-timedelivery低及时交货率qHighinventory,lowturnover高库存、低周转率qCompetingmanagementobjectives相互矛盾的生产管理目标ProductionManagement:
CurrentStatus生产管理现状生产管理现状12Solution(Resource:
ITRS*)解决方案(源自解决方案(源自ITRS*)qSignificantimprovementsinfactoryplanning/schedulingarerequired.必须通过先进生产计划和调度系统来提高半导体制造的生产率qImprovementsinfactoryforecastingandflexiblefactoryinformation/controlsystemsthatcanchangewithbusinessconditionsmustbedevelopedandimplemented.必须改进工厂的需求预测,建立柔性的工厂信息和管理软件系统,使得工厂产能可以随着市场环境的改变而改变qschedulinganddispatchingmustbedevelopedtoimproveequipmentOEEandextendibility.必须探索和发展生产调度和分派技术,以改进装备的利用率,提高工厂的可扩展性*InternationalTechnologyRoadmapofSemiconductor国际半导体技术路线图-半导体技术权威资料13DataSources(ROO)RoutingRoutingProductsProductsBOMBOMResourcesResourcesDemandDemandDataStorage(ROR)APSSolverAPSSystemsAPSSystemsPlanLong-RangeLong-RangeMid-RangeMid-RangeDaily/WeeklyDaily/WeeklyChangeChangeScheduleScheduleDispatchDispatchAPSArchitecture先进生产计划及调度之构架先进生产计划及调度之构架LP/MIPSimulation/Rule-basedJ2EE/.Net14qUnifiedDataModel(UDM)统一数据模型qFastSolveSpeed快速求解qMultipleLevelsofOptimization多层次优化qRapidImplementation易于实施qHighReliability高可靠性qCustomer-OrientedSolution面向用户的解决方案qStrengthof“What-if”Capability强大假设分析能力AdvantageofAPS先进生产计划及调度之优势先进生产计划及调度之优势15qSupplyChain供应链qAdvancedPlanning/Scheduling(APS)先进生产计划及调度qAdvancedPlanningSystemCaseStudy先进生产计划系统实例Agenda提纲16APSPlanningSystem“X”先进生产计划系统先进生产计划系统“X”qAssembly&TestManufacturingCapacityPlanningToolusedinmid-rangehorizon(nexthalfyear)芯片封装生产计划决策支持软件系统qModelingSupplyChainfromAssytoTestwithinventorycontrol决定工厂的设备投资和库存水平,是半导体生产控制及管理软件中最核心的部分qOptimizingVirtualFactory/subcontractorscapacitywithonedemandsignal整合优化工厂内部和外包商的生产能力17IndustryBenchmark行业对比CriticalSuccessFactorIndicatorRangeMedianBICAPSPlanningSystem“X”SpeedFrequencyWeekly-QuarterlyQuarterlyWeeklyWeeklyCycletime15days1day1day1hourAccuracyHorizon6months2years6months6months6monthsEfficiencyToolExcel-LegacyExcelLegacyAPSResource:
PricewaterhouseCoopersPricewaterhouseCoopers.Surveyedcompaniesinclude:
Intel,TexasInstruments,Motorola,NEC,Intel,TexasInstruments,Motorola,NEC,Fujitsu,NationalSemiconductor,Fujitsu,NationalSemiconductor,ConexantConexant,andFairchildSemiconductor,andFairchildSemiconductor18Benefitsof“X”SystemApplication“X”系统的优势qFaster:
ShortenCapacityPlanningTPT;Improveresponsiveness更快:
生产计划周期;客户响应速度qBetter:
OptimizeVirtualFactoryresourceutilization;Minimizematerialinventory更好:
提高设备利用率;减少库存量qCheaper:
Savehugeamountofmanhours更便宜:
节约大量用于制定生产计划的人力成本19Summary总结qProductionManagementinsemiconductormanufacturingfacesseriouschallengesnowadays目前半导体生产管理面临严重挑战qManygreatopportunitiesforAPS!
同时也为APS造就了无数机遇!
20Q&A21B