物料评审程序中英文版.docx
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物料评审程序中英文版
Revision History 版本記录
Rev.
版本
Change Description
修改内容
Originated By
编写
Date
日期
1
2
3
4
5
New release
1.Change the forms of Incoming Defect Return To Store and Scrap
Material Review List. See 9.1 and 9.2.
Cancel items 5.3, 6.3.5.1, 5.3.5.2, 6.6; Modify items 6.2.3.1, 6.3.5, 6.3.2.
.Change the forms of Incoming Defect Return To Store and Scrap Material
Review List. See 9.1 and 9.2.
Cancel items 6.3.5, Modify items 6.2.2, 6.2.3, 6.2.3.1,6.2.3.2, 6.2.3.6,
6.3.1 and Flowchart.
KS Yang
KS Yang
KS Yang
Frank Peng
Frank Peng
Sep.1,2006
Mar.21,2007
Nov.21,2007
June.11.2008
Nov,23,2009
Approval & Distribution 审批&分发
APP Dept. Signature/Date APP Dept. Signature/ Date
審批 部門 簽署/ 日期 審批 部門 簽署/ 日期
生产部 PRD 人力资源部 HR
品保部 QA 财务部 FIN
资材部 Sourcing 仓储部 WH
工程部 Engineering 管理者代表 MR
生产及物料管控 PMC 厂长 Plant Manager
Other Distribution Location :
Checked by （Doc. Con.） :
_______________ Effective Date :
_____________
Confidential & Proprietary Information of Beckett （ZhongShan）. 百可德（中山）机密及专利文件
Title 标题:
Material Review Board （MRB）
物料评审程序
Doc No. 文件编号:
BZQP-7-08
Revision 版本:
5
Page 页码:
Page 1 of 11
Quality Procedure 质量程序
______________________________________________________________________________________________________
Form No.表格編號﹕BZQP-4-01F01.3
Title 标题:
Material Review Board （MRB）
物料评审程序
Doc No. 文件编号:
BZQP-7-08
Revision 版本:
5
Page 页码:
Page 2 of 11
Quality Procedure 质量程序
1. PURPOSE 目的:
To establish a procedure for reviewing and disposing non-conforming materials, semi-product, finished products and
RMA control in Beckett （ZhongShan）.
本程序规定对来料检验及生产过程中发现的不合格物料,半成品,成品及客户退回品的评审及处置方法.
2. SCOPE 范围:
This procedure is only applicable toXXXX （ZhongShan）.
本程序适用于 XXX（中山）公司.
3. DEFINITIONS 定义:
3.1 PRD:
Product Department 生產部
3.2 ME:
Manufacture Engineering 制造工程
3.3 RTV:
Return To Vendor/Supplier 退回供應商
3.4 UAI:
Use As It Is 讓步接受
3.5 SORT:
Segregation Of Bad And Good Unit 選用
3.6 SCAR Supplier/Sub-contractor Corrective Action Request （8D） 供應商改進行動要求 （8D）
3.7 GRN:
Goods Receipt Note 收货单
3.8 MRR:
Material Review Record 物料评审记录
4. REFERENCE DOCUMENT 参考文件:
4.1 BZQP-7-05 Raw Material Quality Control Procedure原材料质量控制程序
4.2 BZQP-8-05 Nonconforming Control Procedure 不合格品控制程序
4.3 BZQP-8-06 Stop Shipment and Purge Order Procedure 停止出貨和清除指令程序.
4.4 BZQP-8-07 Corrective and Preventive Actions Procedure 纠正及预防措施程序.
5. RESPONSIBILITY 职责:
5.1 QA is responsible to chair MRB meeting when defective material are defected in line, QA review the non-conforming
products and issue SCAR （8D） if necessary.
当不合格物料在产线发现时,QA 负责主持 MRB 会议, 确认不合格产品, 并在必要的情况下发出
______________________________________________________________________________________________________
Form No.表格編號﹕BZQP-4-01F01.3
Title 标题:
Material Review Board （MRB）
物料评审程序
Doc No. 文件编号:
BZQP-7-08
Revision 版本:
5
Page 页码:
Page 3 of 11
Quality Procedure 质量程序
SCAR（8D）.
5.2PRD is responsible to fill MRB label and inform QA members to review the non-conforming products, and
return them to warehouse.
生产部负责填写 MRB 标签并通知品质部成员评审不合格品, 并将不合格品退回货仓.
5.3PUR/ IQC are responsible to inform supplier of the non-conforming data, PUR responsible to arrange the non-
conforming materials RTV.
采购/IQC 负责将不合格批物料状况通告客户或供货商, 采购还负责安排将不合格品退回供货商.
5.4PUR is responsible to charge the supplier of sorting/reworking cost and other loss due to material quality issue,
and call MRB meeting to review the reject lots of IQC raised.
采购负责向供货商索取选用或重工费用及由于物料问题而导致的损失, 并召集 MRB 会议处理 IQC 拒收
的紧急物料.
5.5ME is responsible to analyze non-conforming products.
ME 负责分析不合格品.
5.6All MRB members are to propose and decide on defective material disposition and carry out the follow-up
actions as agreed in the meeting.
所有 MRB 成员负责执行 MRB 会议之决议,并跟进 MRB 会议决定的所有行动措施.
5.7 IQC is responsible to confirmed material which is suspected has defect. And IQC drive supplier to take
corrective action if necessary .
IQC 负责对被怀疑的物料进行确认,并且在必要的情况下,将要求供货商对其进行改善.
6. PROCEDURE 程序:
6.1MRB team consist MRB 小组成员
Normally, MRB team consists QA, PRD, PMC, PUR managers or whose dictated representative, if necessary
other related members also can attend the meeting （such as supplier, customer etc.）.
通常, MRB 小组由品质部、生产部、物料部、采购的部门经理或其指定代表组成, 如有必要其它相关的
成员也应参加（例如供货商, 客户等）.
6.2Incoming Inspection Reject 來料檢驗不合格
6.2.1When the incoming lot is rejected by Beckett （ZhongShan）, IQC for quality or other causes, it should
be marked on the GRN sheet.
当来料检验批判定不合格后,由 IQC 注明于收货单.
6.2.2The rejected lot will be put into IQC Reject area by WH. If the coverage of defects is beyond IQC area,
______________________________________________________________________________________________________
Form No.表格編號﹕BZQP-4-01F01.3
Title 标题:
Material Review Board （MRB）
物料评审程序
Doc No. 文件编号:
BZQP-7-08
Revision 版本:
5
Page 页码:
Page 4 of 11
Quality Procedure 质量程序
IQC shall work with QA to consider raising a purge order.
不合格物料由货仓转移至 IQC 拒收区隔离存放, 如果不合格不仅仅发生在 IQC, IQC 需会同 QA
发出清除指令.
6.2.3IQC fill in MRB form to QA manager and related departments for reviewing the rejected lot, the result
maybe as below:
IQC 开出 MRB 单给品质经理及相关部门对不合格物料进行评审, 处理结果有如下几类:
6.2.3.1 RTV:
Per PUR confirm, the rejected lot can be returned to supplier, this decision should be
made, the MRB decision should be noted on the MRB form, it must be approved by the QA
manager or whose representative at least.
RTV:
经采购确认, 如果不良批可退返供货商, 应做出 RTV 的决定, 此决定需注明于
MRB 单上, 且至少由 QA 经理或其指定代表签署.
6.2.3.2 UAI:
Use as it is. If the material lot is very urgent to the production and according to the
evaluation of MRB members, the defect/nonconformity will not lead impact/defect to our
finished product quality, the decision of UAI may be made and recorded on the MRR sheet, it
need be approved by the QA manager, ME, and PUR. or whose representatives of other
department, it needs Production manager’s approval if necessary. QA and ME should monitor
the effect of UAI material using.
Note:
if the defect maybe cause finished products quality issue, it must be promised by our
customer first, then can be made the UAI decision.
UAI:
让步接受.如果该物料为生产线急需并根据 MRB 成员的评估不会对成品质量产生
影响, 则可做让步接受, MRB 评判结果记录在 MRR 单上, 且至少有 QA 经理，采购和工
程部或其部门经理的指定代表签署，必要时需生产经理签署。
. QA 和 ME 应监控生产中
使用效果.
注意:
如果此不良有可能影响到成品的质量问题, 则必须得到客户的许可才能做出让步
接受的决定.
6.2.3.3 Sort/Rework:
If the material is urgent for produce, and for MRB evaluation the defect will be
full eliminated by easy sort/rework, the SORT/Rework decision will be made based on the
negotiation with the supplier, the MRB result should be recorded on the MRR sheet, it must be
approved by the managers or whose representative of QA, ME, PRD, PUR. The
sorting/rework responsibility by either a specified department or supplier. Namely, sort
internally or sort externally.
______________________________________________________________________________________________________
Form No.表格編號﹕BZQP-4-01F01.3
Title 标题:
Material Review Board （MRB）
物料评审程序
Doc No. 文件编号:
BZQP-7-08
Revision 版本:
5
Page 页码:
Page 5 of 11
Quality Procedure 质量程序
选用/返工:
如果该物料为生产线急需, 且经 MRB 小组判定经简单加工/挑选即可完全消
除不良缺陷, 根据与供货商谈判的结果可进行选用/返工处理, MRB 评审结果记录于
MRB 单上, 至少有 QA 经理, ME 经理, 生产部经理, 采购或其指定的代表签署, 指定由
供货商或相关部门筛选,即分为内部筛选和外部筛选.
6.2.3.4 Scrap:
If the defect can’t be retrieved or the supplier authorizes to scrap the rejected part, the
decision should be recorded on the MRB form. The authorization of scrap must be approved
by the manager QA, PUD at least, if necessary the scrap should be submitted to Plant Manager
for approval.
报废:
不可修复的缺陷或得到供货商授权报废的不良品，其决议内容都应记录于 MRB
单上. 至少由 QA 经理, 采购经理签署, 如有必要, 报废申请需提交厂长作批准.
6.2.3.5 The disposition to the material purged out should be confirmed by QA manager.
对被清除物料的处置, 物料评审会议结果须由 QA 经理确认.
6.2.3.6 If the MRB meeting result is sorting/reworking, an incoming sorting/reworking report should
Be filled out （Form No:
BZQP-7-08F04.1） when it is necessary. When the sort/rework over,
IQC must re-inspect the good part upon normal sampling plan. If it’s a supplier problem,
Purchaser should raise the charge request of sort/rework cost to the supplier and follow up.
如果 MRB 结果为选用/返工, 必要时需填写物料选用/返工报告（Form No:
BZQP-7-
08F04.1）, 选用/返工完成后, 需经 IQC 重新检验. 通常情况下, 如果是供货商的原因, 选
用/返工费用由物料供货商支付. 采购负责跟进对供货商索赔结果的落实情况.
6.2.3.7 If a certain part should be restricted using as per the MRB decision, this part should be
identified with a MRB label and note “UAI” marking.
如果 MRB 会议决定需限制使用的物料, 可让步接受后再加贴 MRB 标签, 并注明 UAI.
6.2.3.8 IQC inspector will stamp or label the material with corresponding remarks, such as RTV, UAI,
Sort, Rework or Scrap as per MRB decision. The receiving person should transfer the material
to the part store accordingly.
IQC 检验员根据 MRB 结果对物料进行相应标识,比如退回供应商，让步接受，选用，重
工或报废，并由收货人员将其转入相应位置存放.
6.3Line Reject Material semi-products / finished products 生产过程中不合格品
6.3.1For the mass lot non-conforming products were found in process or QA inspection, IPQC should report
to supervisor at once, and QA manager issue line stop order when it is necessary, QA （for finished
products） purge out all non-conforming lot products and PQC issue Process Abnormity Handing Sheet
_________
升级会员 