控制柜标签打印.docx

控制柜标签打印.docx

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1×100t/dHLM型双梁式气烧石灰窑

1×100t/dHLMTypeDouble-beamVerticalShaftKiln

（天然气NaturalGas）

技术文件

TechnicalDocument

石家庄市新华工业炉有限公司

ShijiazhuangXinhuaIndustrialFurnaceCO.,LTD

2012年3月9日

9thMarch2012

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目录1.总论Generalintroduction„„„„„„„„„„„„„„„„„„„„„„„„3

2.生产规模及产品方案Scaleofconstructionandproductsolution„„„„„„„„10

2.1生产规模Scaleofconstruction„„„„„„„„„„„„„„„„„„„102.2产品方案Productsolution„„„„„„„„„„„„„„„„„„„„„102.3外部条件Externalcondition„„„„„„„„„„„„„„„„„„„„„„„103.工艺部分Productiontechnologypart„„„„„„„„„„„„„„„„„„„173.1工艺流程图Processflowchart„„„„„„„„„„„„„„„„„„„„„173.2工艺流程简述Descriptionoftheproductionprocess„„„„„„„„„„„„213.3主要技术经济指标Maintechnicalandeconomictarget„„„„„„„„„„„324.热工部分Thermotechnicalpart„„„„„„„„„„„„„„„„„„„„„34

4.1生产规模Scaleofconstruction„„„„„„„„„„„„„„„„„„„„„344.2热工流程简述Briefdescriptionofthermotechnicalprocess„„„„„„„„„„344.3热工设备的规格和技术参数Specificationsofthermalequipment„„„„„„„354.4窑体结构组成Structureofkilnbody„„„„„„„„„„„„„„„„„„„354.5竖窑管道参数Parameterofpipelines„„„„„„„„„„„„„„„„„385.电仪及控制系统Instructmentandcontrolsystem„„„„„„„„„„„„„„395.1概述Overview„„„„„„„„„„„„„„„„„„„„„„„„„„„395.2传动及其控制Transmissionandcontrol„„„„„„„„„„„„„„„„„39

5.3电气控制室Electricalcontrolroom„„„„„„„„„„„„„„„„„„„395.4控制仪表Controlinstrument„„„„„„„„„„„„„„„„„„„„„405.5控制系统Controlsystem„„„„„„„„„„„„„„„„„„„„„„„445.6控制系统描述Discriptionofcontrolsystem„„„„„„„„„„„„„„„„52

6.给排水Watersupplyanddrainage„„„„„„„„„„„„„„„„„„„„„„646.1循环水Circulatingwater„„„„„„„„„„„„„„„„„„„„„„„„64

6.2生活水Domesticwater„„„„„„„„„„„„„„„„„„„„„„„„656.3排水Drainage„„„„„„„„„„„„„„„„„„„„„„„„„„„„657.土建CivilEngineering„„„„„„„„„„„„„„„„„„„„„„„„„668.总图运输LayoutforRoadandTransportation„„„„„„„„„„„„„„„„728.1总平面图布置Generallayout„„„„„„„„„„„„„„„„„„„„„„72

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8.2运输Transportation„„„„„„„„„„„„„„„„„„„„„„„„„„728.3总图运输技术经济指Generaltransportationtechnologicalandeconomicindicator739.环保、劳动安全卫生、消防Enviromental,laboursafetyandfireprotection„„„„749.1环境保护和综合利用EnvironmentProtectionandcomprehensiveutilization„„„749.2劳动安全卫生Laboursafetyandsanitation„„„„„„„„„„„„„„„779.3消防Fireprotection„„„„„„„„„„„„„„„„„„„„„„„„„819.4节能措施Energysaving„„„„„„„„„„„„„„„„„„„„„„„839.5绿化VirescenceRebuild„„„„„„„„„„„„„„„„„„„„„„„849.6除尘系统平衡表dustremovalsystembalancesheet„„„„„„„„„„„„8410.优化设计点Optimizeddesign„„„„„„„„„„„„„„„„„„„„„„8611.竖窑生产劳动定员表QuotaofStaffforShaftKiln„„„„„„„„„„„„„8712.工程设计Engineeringdesign„„„„„„„„„„„„„„„„„„„„8813.建设周期表ConstructionPeriodicTable„„„„„„„„„„„„„„„„8914.设备表Equipmentlist„„„„„„„„„„„„„„„„„„„„„„„„90

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1总论

1.1概述本工程新建1座日产100吨双梁式气烧石灰窑及配套工程，年产石灰约3.3万吨。

原料采用优质石灰石，燃料使用天然气，生产高品质活性石灰。

Itisatechnicalplanfora1*100t/dlimekilnprojectanditsmatchingconstruction,whichhasannualoutputof33,000tons.Finequalitylimestoneandnaturalgaswillbeusedtoproducehighactivitylime.

石灰工程由1座日产100吨双梁式气烧石灰窑以及相关公辅设施组成，包括原料储运筛分、双梁式气烧石灰竖窑（包括烟气净化）、原料除尘、成品储运系统等。

Theprojectiscomposedofa1*100t/dlimekilnandsupportingfacilitiesincludingfromrawmaterialsscreening,two-beamgas-burnlimekiln（gascleaningfacilitiesincluded）,dedustingtotransportationandstoragesystemforfinishedproducts.１.２设计依据Designbasis

（1）国家相关的法律法规规定及技术规范。

（1）Basedonallthenationallawsandregulations

1.３设计原则Designphilosophy

（1）双梁式气烧石灰窑生产线设计应充分体现“高效、清洁、环保、节能、安全”的设计思路，以实现清洁工厂、绿色工厂的目标；

（2）在满足设计要求的前提下，力求操作简单、维护方便；

（3）工艺和技术装备水平本着先进、实用、经济、可靠；

（4）工程范围内的公辅设施，在满足生产的前提下，力求从简设计，严格控制基建投资。

（1）”Effectiveness,cleanness,eco-friendliness,energy-savingandsafety”willbereflectedinthedesignofdouble-beamgas-burnlimekilnproductionline,taking“CleanFactory”and”GreenFactory”aspurpose.

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（2）Underthepremiseofmeetingtherequirementsofthedesign,easyoperationandconvenientmaintenanceiswhatwestrivefor.（3）Theprocessandtechnicalequipmentareadvanced,practical,economicalandreliable.（4）Thedesignofinfrastructureinthescopeofprojectwillbeassimpleaspossibletolowertheinvestmentoninfrastructure,underthepremiseofachievingtherequirementsforproductionactivity.

1.４设计说明Designingdescription

（1）双梁式气烧石灰窑采用天然气作为燃料；

（2）双梁式气烧石灰窑每年生产3.3万吨活性石灰；（3）本工程生产用氮气、压缩空气、蒸汽、工业水、生活水、净循环水、消防水及电源取自管网并接入各用户；（4）双梁式气烧石灰窑装备采用先进、可靠的国产设备；（5）电气、仪表采用同一种类控制器，实现三电一体化控制；（6）在保证正常、安全、稳定生产的条件下，本工程要做到尽量节约投资、降低成本。

（7）严格执行国家、地方的有关节能、环保、安全、工业卫生、消防和抗震等有关规定。

（1）Double-beamgas-burnlimekilntakesnaturalgasasfuel;

（2）Double-beamgas-burnlimekilncanproduce33,000tonsofactivelimeeveryyear.（3）Thenitrogen,compressedair,industrialwater,livingwater,cleancirculatingwater,fire-fightingwaterandpowerforthisprojectwillbetakenallfrompipenetworkandthensenttotheusers.（4）Theequipmentindouble-beamgas-burnlimekilnareallofadvancedandreliablenationalbrand.（5）Powerandmetersarecontrolledbythecontrollersofthesamekindtorealizedtriple-electricityintegrationcontrol;（6）Thei