外文翻译浇注系统形式和浇口的设计Word文档格式.docx
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Roadendandmainstreamisincontactwiththenozzleinjectionmachine,andtheotherendofshuntconnectedwiththetapersectionofthemobilechannel.RoadmainstreamXiaoduansizeof3.5~4mm.
2.HubintheformofmainstreamRoad
RoadentrancetothemainstreamXiaoduanandrepeatedcontactwiththenozzleinjectionmachine,isaconsumable,morestringentrequirementsofthematerial,thus,partofthemainstreammoldoftendesignedasaremovablesleeve,thereplacementofthemainstreamform(commonlyknownasthegatesets,saidhereJackTsui),inordertoeffectivelyseparatetheselectionofhigh-qualitysteelprocessingandheattreatment.JackTsuiarestandardparts,justtobuyontheline.CommonjackTsuiintoajackAguilaraskednotcarejackTsuiandtwoundertheformermap,ajackAguilaraskedforcompatibilitypositioningcircle.JackTsuispecificationsareΦ12,Φ16,Φ20,suchasseveral.Asfortheinjectionnozzlesaradiusof20,sojackTsuiforR21.
3.Mainstream,thefixedhub
BecausetheuseofachildcarejackTsui,usingcirclewithafixedlocationinthemoldofthepanel.Settingcirclesarealsostandardparts,thediameterofΦ120mm,diameterΦ35mm.Specificinstitutionalformasshownbelow:
B.shuntdesign
Inmulti-cavityormulti-cavitygate(plasticpiecesoflargesize)shouldbesetuptriageRoad,shuntisthemainstream,withthegatebetweentheendofthissectionoftheplasticmeltflowchannel.ItispouringinmoltenstatesystemofplasticintothecavityfromthemainstreamRoad,throughthecross-sectionalareaandthechangesintheflowoftransformationforthesmoothtransitionoftheflowpattern.Therefore,shouldbedesignedtodivertthepressuretomeetagoodtransferandmaintaintheidealstateoffillingandintheprocessofmovementofpressurelossaspossible,canmeltplasticbalanceddistributiontothevariouscavity.
1.Mainshunttheshapeandsize
Roadmapisthemainstreaming(6)intheintakelevelofunder-flow.
InordertofacilitatetheprocessingandcondensateexpectedStripping,shuntinstalledinmostofsub-surface,theshuntisgenerallycircularcrosssectiontrapezoidalshapeofU-shapedsemi-circularandrectangular,engineeringdesignoftenusedtrapezoidalcross-sectionprocessingtechnologyisgood,andtheplasticmeltingThelossofheatflowresistancearenotlarge,generallyusingthefollowingformulatodeterminetheirexperiencesectionsize:
TypeB-ladderinthebottomedgeofthewidth(mm)
m-weightplasticparts(g)
L-segregation,thelength(mm)
H-ladderheight(mm)
Thebevelsideofaladderoftentake50-150,intheapplicationof(-1)shouldpayattentiontoitsscopeofapplication,thatis,plasticpartsinthethicknessof3.2mmbelowtheweightoflessthan200g,andtheresultsintherange3.2-9.5mmTheonlyreasonable.
Theelectricalinsulationforthevolumeofplastic-3221.7324mm3,thequalityofabout4g,thelengthofsegregation,isexpectedtodesigna140mmlong,andtherearefourcavity,so:
FromBto8mm
FromHto5mm
Smalltrapezoidalbottomwidthfrom6mm,anditssideperpendiculartothesurfaceatthedirectionofabout100percent.Inadditiontheuseoftheoutletplate(thatis,wearetalkingaboutthetemplatesandthemiddleoftheplatewithaplatebetween),theshuntmustbemadetrapezoidalcross-section,fordiversion,andmainstreamLiuNingRoadStripping.
Actualreal-timeprocessing,commonlyusedcross-sectionthesizeoftwotrapezoidalchannel,alargemodel,asmallmodel.Asshownbelow:
2.Lengthofthemainshunt
Shunttoasshortaspossible,andlessbending,injectionmoldingprocessforthemosteconomicuseofrawmaterialsandtheinjectionofenergyconsumption,reducethepressurelossandheatloss.Roadwillbedivertedstraightintothedesign,thechiefof140mm.
3.Thedesignofshunt
Roaddiversionofthemainstreamingofthetwoterritories,followingtheflowshape
Deputyshuntintheverticaldirectionoftheflowonthetaperofthetaperforunilateralism,20,theverybottomdiameterofφ6mm,thelevelofthedirectionofflowfromtoptobottomtwofloorsofthediameterofφ4mm,thesevaluesarebasedonexperience,thetotallengthof38.15mm.
4.Shuntthesurfaceroughness
Asshuntincontactwiththeouterlayerofplasticmoldrapidcooling,onlythecenteroftheplasticmeltflowbetter,becauseofsegregation,theinnersurfaceroughnessRadoesnotrequireverylow,generallyfromabout1.6μmcan,Thisisnotjustthesurfacesmoothandhelpmelttheplasticoutercortexfixedcooling,andthecenterofthemeltbetweenthepoorhaveacertainspeed,toensurethatthemeltflowisappropriatewhentheshearrateandshearheat.
Actualprocessing,millingmachinesusedtoflowMillingRoad,lessfortheprovincetodie,savedprocessingtextureonthetrip.(ProvinceDie:
manufacturingmoldaveryimportantprocess,generallyequippedwithaprofessionalwomendieprovince,withgrindingmachine,sandpaper,Whetstone,suchasgrindingtoolswillmoldcavitysurfacepolished,Moliang,lowercavitysurfaceroughnessDegrees.)
5.Shuntlayoutform
Shuntatthesurfaceofthearrangementandtheforegoingcavityarecloselyrelatedtoavarietyofdifferentformsoflayout,butshouldfollowtwoprinciples:
thatis,ontheonehandwithtight,narrowplate-sizemoldtheotherprocessesTheshortestpossible,theclampingforcetobalance.
Theflowofthemoldformabalancedlayout
C.GateDesign
Gate,alsoknownasthefeedmouth,isconnectedwiththecavityoftheRoaddiversionchannel,inadditiontodirectgate,itwaspouringsysteminthecross-sectionofthesmallestpart,butitisakeypartofgatingsystem,gatelocation,shapeandsizePlasticpiecesofperformanceandqualityofgreat.
1.Selectionofgate
Gatecanbedividedintorestrictiveandnon-restrictivegatetwo.Wewilladoptrestrictivegate.Ontheonehandthroughthegateofrestrictivecross-sectionalareaofthesuddenchangetoshuntthetransmissiontoproduceplasticmeltflowrateofacceleration,improvetheshearrate,makingitidealstateofthemovement,fullofrapid-balancedcavity,anotherImproveplasticsmeltintothecavitywhentheflowcharacteristics,adjustinggatesize,willenablemulti-cavityatthesametimeisfull,cancontrolthefillingtime,thecoolingtimeandsurfacequalityofplasticparts,alsoplaysaclosedcavitytopreventplasticmeltTurntheclockback,andtofacilitategatecondensatematerialsandplasticpiecesfromtherole.
Weusethesidegate.Gatealsoknownastheedgeofthesidegate,thegateabroadasthestandard.Sidegateopeninthegeneralclassificationlevel,theplasticmeltsinthecavityfilling-side,therectangularcross-sectionshapeformorethanslit,toadjustitscross-sectionofthethicknessandwidthadjustmentcanmeltinjectionattheshearrateandGateclosingtime.Thislampgateprocessingeasy,convenientdressingandplasticpartscanshapefeaturestheflexibilitytochoosethefeedposition,soitisawidelyusedformofagate,thewidespreaduseofplasticpartsinsmallandmedium-sizedmulti-cavitymold,Andtheadaptabilityofvariousplasticmoldingarestrong,buttherearetracesofthegate,aweldmarks,Shrinkage,stomataldefects,suchasplasticparts,injectionandpressureloss,thedeepcavityplasticpartsexhaustinconvenience.
Thespecifictomold,formandsizeofitsgategatesizesarefromallpartsoftheexperienceofvalue.
2.Gatelocationofchoice
Diedesign,locationandsizeofgateofthemorestringentrequirements,apreliminarytestmodeafterthegatesizeneededfurtherchanges,nomatterwhatthegate,openeditslocationontheplasticpartsmoldinggreatimpactonthequalityandperformance,pouringareasonablechoiceIopenedthelocationisanimportantlinkinimprovingquality,thelocationofdifferentgateatthesametimealsoaffecteddiestructure.Inshorttomakeplasticpartswithagoodperformanceandappearance,wemustseriouslyconsiderthechoiceofgateposition,usuallytoconsiderthefollowingprinciples:
1)minimizetheflowofdistance.
2)gateshouldbeopenedinthemaximumwallthicknessplasticparts.
3)theneedtominimizetheweldmarks.
4)shouldhelpingasfromthecavity.
5)considerationofdirectionalinfluence.
6)avoidjetandwiggle.
7)thegatetoavoidbendingandtheimpactload.
8)attentiontotheappearanceofquality.
Accordingtothecharacteristicsofplasticparts,consideringmorethanafewprinciples,pouringintoatriagepoint,abitontheline,Point2pouringintotheshuntopeninthepost-die-on.
D.pouringsystemofbalance
Forsmallandmedium-sizedpiecesofplasticinjectionmoldshavebeenwidelyusedmodeofamulti-cavityintheformofdesignshouldtrytoensurethatallthecavityatthesametimebeuniformfillingandforming.Usuallyintheshapeofplasticpartsanddiestructuretoallowthecircumstances,shouldbefromthemainstreamofthecavity,toshuntthegrowthofthesamedesign,shapeandsizeofthesamesection(cavitylayoutforthebalance)intheformof,otherwisewewillneedSizeofthegatetoregulatetheflowgateandmoldingprocesstoachieveconsensus,whichispouringsystembalance.Obviously,wedesignthemoldisbalanced,thatis,fromthemainstream,toshuntthecavityofthesamelength,shapeandsizearethesamesection.
E.coldmaterialpointofthedesign
Uponcompletionofacycleofinjectioninterval,takingintoaccounttheinjectionnozzlesofthemain