振华港机吊具制作检验指导书文档格式.docx

振华港机吊具制作检验指导书文档格式.docx

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程序》（Ｑ／ＺＰ０８０２－２００５）要求，必须加强制造过程检验。

为了提高

公司质检员检验水平和培训骨干工人队伍，质检公司组织编写ＺＰＭＣ

作业检验指导书系列丛书，主要由长兴基地、江阴基地、张江基地、

常州基地、工业园区质检部根据各基地主要制造产品类型和生产流

程，结合基地制作检验实践经验，组织经验丰富的质检人员进行编

写和校对，最后经质检公司审定。

吊具制作检验指导书（GSZJ－JYZD－019）主要由常州基

地质检部组织编写，由黄龙锦、贺群峰、严志成、蒋志忠、虞江波、

金伟民等同志起草，经赵建国同志校核。

ＺＰＭＣ作业检验指导书系列丛书主要供公司和基地内部质检员、

项目主管、工艺、生产等人员阅读，是检验员上岗前必读教材，同时

作为基地施工队自检员、“三种荣誉称号”工人培训教材。

作业检验

指导书虽经多次修改和校对，仍会存在不足和错误，希望读者提出修

改意见，以便再版时订正。

上海振华港口机械（集团）股份有限公司　

质检公司　

２００５年１２月　

目　　　　　　录　

第一篇　吊具结构件制作及检验.................................................................................................................................................9

第一章　吊具结构制造通用检验要求...................................................................................................................................9

１　目的.......................................................................................................................................................................................9

２　适用范围...............................................................................................................................................................................9

３　引用文件和标准...................................................................................................................................................................9

４　通用检验要求.......................................................................................................................................................................9

４．１原材料、预处理及数控下料检验要求...................................................................................................................9

４．２　　装配检验要求.............................................................................................................................................................10

４．３　焊接过程检验要求.....................................................................................................................................................10

４．４　焊缝外观检验.............................................................................................................................................................10

４．５　其它.............................................................................................................................................................................10

第二章　吊具底梁钢结构制作及检验.................................................................................................................................11

１　ＺＨ９４１、ＺＨ９４４型吊具底梁制作及检验............................................................................................................................11

１．１　Ⅲ形梁制作及检验.....................................................................................................................................................11

１．１．１　槽形板制作.............................................................................................................................................................11

１．１．２　　Ⅲ形梁的装配检查.................................................................................................................................................11

１．１．３　Ⅲ形梁焊后检查.....................................................................................................................................................12

１．２　底梁制作及检验.........................................................................................................................................................12

１．２．１　底梁拼装检查.........................................................................................................................................................12

１．２．２　底梁封箱检查.........................................................................................................................................................12

１．２．３　底梁焊后检查.........................................................................................................................................................12

１．２．４　锁孔板装配检查.....................................................................................................................................................12

１．２．５　底梁的完工检查.....................................................................................................................................................13

２　　ＺＨ９６５吊具底梁制作及检验..............................................................................................................................................13

２．１　箱形梁制作及检验.....................................................................................................................................................13

２．１．１　箱形梁的拼板检查.................................................................................................................................................13

２．１．２　工字梁的制作.........................................................................................................................................................13

２．１．３　箱形梁的拼装.........................................................................................................................................................14

２．１．４　箱形梁的焊后检查.................................................................................................................................................14

２．２　底梁制作及检验.........................................................................................................................................................14

２．２．１　底梁的装配检查.....................................................................................................................................................14

２．２．２　底梁封箱检查.........................................................................................................................................................14

２．２．３　底梁焊后检查.........................................................................................................................................................15

２．２．４　　锁孔板装配检查.....................................................................................................................................................15

２．２．５　　底梁完工检查.........................................................................................................................................................15

３　　ＺＨ９６６固定双箱吊具底梁制作及检验..............................................................................................................................15

3.1箱形粱制作及检验-----------------------------------------------------------------------------------------------------------15

３．１．１　箱形梁的拼板检查.................................................................................................................................................15

３．１．２　工字梁的制作.........................................................................................................................................................16

３．１．３　箱形梁的拼装.........................................................................................................................................................16

３．１．４　箱形梁的焊后检查.................................................................................................................................................16

３．２　底梁制作及检验.........................................................................................................................................................16

３．２．２　底梁封箱检查.........................................................................................................................................................17

３．２．３　底梁焊后检查.........................................................................................................................................................17

３．２．４　　锁孔板装配检查.....................................................................................................................................................17

３．２．５　　中间吊梁结构装配检查.........................................................................................................................................17

３．２．６　　底梁的完工检查.....................................................................................................................................................17

４　　ＳＥＴ移动双箱吊具底梁制作及检验..................................................................................................................................17

４．１　　箱形梁制作及检验.....................................................................................................................................................18

４．１．１　箱形梁的拼板检查.................................................................................................................................................18

４．１．２　工字梁的制作.........................................................................................................................................................18

４．１．３　箱形梁的拼装.........................................................................................................................................................18

４．１．４　箱形梁的焊后检查.................................................................................................................................................18

４．２　底梁制作及检验.........................................................................................................................................................19

４．２．１　底梁的装配检查.....................................................................................................................................................19

４．２．２　底梁封箱检查.........................................................................................................................................................19

４．２．３　底梁焊后检查...........................................