修理品管理办法中英文文档格式.docx

修理品管理办法中英文文档格式.docx

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3.3制造部：

负责对不良品的送修及投放作业,作业过程中对维修品的标示、记录、区分、送检。

responsiblefortherepairanddeliveryofdefectiveproducts,marking,recording,distinguishingandinspectionofrepairedproductsintheprocessofoperation.

4、定义（Definition）

修理品:

电气性能不良产品.

Repairproducts:

productswithpoorelectricalperformance

5、运作程序（OperationProcedure）

5.1维修品管理作业流程

Maintenancemanagementprocess

5.1.1不良品产生

Defectiveproducts

作业员对作业时发现的不良品标识好不良内容，隔离放在“待确认不良品”等标示的黑色防静电箱子里。

Theoperatorshallmarkthedefectivecontentsofthedefectiveproductsfoundduringtheoperationandisolatethemintheblackanti-staticboxmarkedwith"

Defectiveproductstobeconfirmed"

.

5.1.2不良品确认

Confirmationdefectiveproducts

制造现场管理者及IPQC对该工位不良品进行确认，经确定为不良品的统一整齐摆放在黑色防静电胶箱或静电托盘，贴《标示卡》注明工令、机种、数量、不良品（或送修品），输入低电压产品必需在《标示卡》上注明输入电压范围，如“输入：

90-132V”；

ThemanufacturingsitemanagerandIPQCshallconfirmthedefectiveproductsatthisposition,andputtheminblackanti-staticplasticboxorstatictrayinauniformandorderlymanneraftertheyareconfirmedasdefectiveproducts,andpastethe"

identificationcard"

toindicatetheworkorder,model,quantity,defectiveproducts（orrepairproducts）.Theinputvoltagerangeoflow-voltageproductsmustbeindicatedonthe"

suchas"

input:

90-132v"

;

5.1.3系统送修发起

Systemrepairinitiation

每条线每2小时发起一次送修，在不良产品的变压器T1侧面贴二维码，进入维修系统扫描不良品二维码，输入对应的不良现象；

Eachlineshallbesentforrepairevery2hours,andthetwo-dimensionalcodeshallbepastedontheT1sideofthetransformerofthedefectiveproduct.Enterthemaintenancesystemtoscanthetwo-dimensionalcodeofthedefectiveproduct,andinputthecorrespondingdefectivephenomenon;

5.1.4维修品接收

Receiptofmaintenanceproducts

制造领班在《不良品送修记录表》上记录日期、线别、产编、工单号、送修数量、送修人，维修技术员签收前确认产品的二维码、数量及《标示卡》，符合要求后在《不良品送修记录表》上签收；

Themanufacturingforemanshallrecordthedate,linetype,productionnumber,workordernumber,quantityandpersonforrepaironthedefectrepairrecordform,andthemaintenancetechnicianshallconfirmthetwo-dimensionalcode,quantityandlabelcardoftheproductbeforesigningforacceptance,andsignforacceptanceonthedefectrepairrecordformaftermeetingtherequirements;

5.1.5维修进行

Maintenancecarriedout

维修技术员进入维修系统对接收的不良品二维码进行扫码，找出对应的不良信息，并进行维修。

修理完后，需要把维修结果记录于维修系统中；

ThemaintenancetechnicianentersthemaintenancesystemtoscantheQRcodeofthereceiveddefectiveproducts,findoutthecorrespondingdefectiveinformationandcarryoutmaintenance.Aftertherepair,themaintenanceresultsshallberecordedinthemaintenancesystem;

5.1.6修理品检查

Inspectionofrepairproducts

维修品维修完成后，由IPQC进行外观检查，确认合格后IPQC在《标示卡》及《不良品送修记录表》上签名，维修品经IPQC签名确认OK后方可退还产线生产；

Afterthemaintenanceoftherepairedproducts,IPQCshallconductappearanceinspection,andsignonthelabelcardandthedefectiveproductrepairrecordformafterconfirmingthattheyarequalified.TherepairedproductscanbereturnedtotheproductionlineonlyafterIPQCsignsandconfirmsthattheyareOK;

5.1.7维修品标识

Maintenanceproductidentification

维修品再重新投入生产线时，领班在维修品上夹夹子或挂维修卡识别，到包装站外观检查OK后取下；

Whenthemaintenanceproductsareputintotheproductionlineagain,thelineleadershallclamporhangthemaintenancecardonthemaintenanceproductsforidentification,andtakeitdownaftertheappearanceinspectionatthepackagingstationisOK;

5.1.8重新投入

Reinvestment

从修理品投入站重新投入.

Putitbackinfromtherepairgoodsinputstation

a.插件段投入口（分板之前的不良品投入点）

Inputportofplug-insection（defectiveproductinputpointbeforeboardsplitting）

b.分板后投入口（未组装外壳的半成品或破壳维修后的不良品投入口）

Inputafterplatesplitting（semi-finishedproductswithoutshellassemblyordefectiveproductsaftershellbreakingmaintenance）

c.下机位投入口（轻微外观不良可修复之不良品，含外壳，铭板等）

Lowerstandinputport（minordefectiveproductsthatcanberepaired,includingshell,nameplate,etc.）

5.1.9电性测试

Electricaltest

维修品经组装使用电子负载进行电性测试；

Theelectronicloadisusedtotesttheelectricalpropertiesoftherepairedproductsafterassembly;

5.1.10老化

Ageing

a.修理品按正常流程上架老化；

Therepairedproductsareputontheshelvesforagingaccordingtothenormalprocess

b.如有客户特殊需求，则依照客户需求，如海康客户为4小时。

Iftherearespecialneedsofcustomers,accordingtotheneedsofcustomers,suchasHaikangcustomersfor4hours.

5.1.11全检

Fullinspection

使用耐压仪、ATE自动测试设备对维修品进行电性测试，人工检查产品的外观；

UsevoltagewithstandtesterandATEautomatictestingequipmenttoconductelectricaltestonmaintenanceproducts,andchecktheappearanceofproductsmanually;

5.1.12装箱

Packing

所有维修品需集中进行装箱，维修品不够一箱用正常品填充。

Allmaintenanceproductsshallbepackedinacentralizedmanner.Ifthemaintenanceproductsarenotenough,theyshallbefilledwithnormalproducts.

5.1.13送检

Inspection

维修品送OQC检验时需单独送检，并在《成品送验单》上注明“维修品”。

WhenthemaintenanceproductsaresenttoOQCforinspection,theyshallbesenttoOQCforinspectionseparately,andthe"

maintenanceproducts"

shallbeindicatedonthefinishedproductinspectionsheet.

5.2修理物料更换方法

Repairmaterialreplacementmethod

5.2.1维修人员在使用物料前，须先确认物料料号、规格、厂商是否与不良物料相一致，如不一致不可进行使用。

先判定不良元件好坏，再对不良元件进行更换，并将拆下之不良元件放至红色不良品盒内。

Beforeusingthematerials,themaintenancepersonnelmustfirstconfirmwhetherthematerialnumber,specificationandmanufacturerareconsistentwiththedefectivematerials.Ifnot,theycannotbeused.Determinethequalityofthedefectivecomponentsfirst,thenreplacethedefectivecomponents,andputtheremoveddefectivecomponentsintothereddefectivebox.

5.2.2维修不良物料交由产线物料员整理分类，后由PE，IPQC作确认，判定不良类别后，由产线物料员进行退库处理。

Therepairdefectivematerialsshallbesortedandsortedbytheproductionlinematerialclerk,thenconfirmedbyPEandIPQC,andreturnedtothewarehousebytheproductionlinematerialclerkafterdeterminingthecategoryofdefectivematerials.

5.2.3产线须更换同料号、同规格之OK元件给维修人员，维修之用料交给维修人员时，维修员须确认材料料号及厂商、周期，同时对材料外观作出检查，不能有元件污染，受损情形。

TheproductionlineshallreplacetheOKcomponentswiththesamematerialnumberandspecificationtothemaintenancepersonnel.Whenthemaintenancematerialsarehandedovertothemaintenancepersonnel,themaintenancepersonnelshallconfirmthematerialnumber,manufacturerandcycle,andchecktheappearanceofthematerials.Thereshallbenocomponentpollutionordamage.

5.2.4凡属于ESD敏感类材料，须置于静电材料包装袋或静电盒内，拿取时，须配戴静电环。

AllESDsensitivematerialsshallbeplacedintheelectrostaticmaterialpackagingbagorelectrostaticbox.Whentakingthem,theyshallwearelectrostaticrings.

5.3修理品报废

Scrappingofrepairproducts

5.3.1同一不良品维修超过3次需报废处理。

Ifthesamedefectiveproductisrepairedmorethan3times,itshallbescrapped.

5.3.2铜箔开路、短路需报废。

Opencircuitandshortcircuitofcopperfoilshallbescrapped.

5.3.3产品因大电流烧坏电路铜箔及元件现象需报废。

Theproductneedstobescrappedduetothephenomenonthatthecopperfoilandcomponentsofthecircuitareburntoutduetothehighcurrent.

5.3.4经修理员判定为报废品需在维修系统中注明。

Itshallbenotedinthemaintenancesystemifitisjudgedasscrapbytherepairman.

5.3.5修理报废品由修理员标示“报废品”交给产线，产线打《报废单》报废处理。

Repairandscrapreportingshallbemarked"

scrapreporting"

bytherepairmanandhandedovertotheproductionline,andtheproductionlineshallprint"

scrapsheet"

fordisposal.

5.4修理品预警管理

Earlywarningmanagementofrepairproducts

不良项

DefectItem

不良数

Qty

处理

HandleProcess

高压不良

HighVoltageNG

1

通知IPQC开出异常

InformIPQCtoissueexception

炸机

Explode

同一材料不良

SamematerialNG

2

通知QE、PE分析

InformQEandPEofanalysis

同一部位不良

半导体不良

SemiconductorNG

变压器不良

TransformerNG

电感不良

InductanceNG

PCB翘铜箔

PCBcopperfoil

AC弹片接触不良

PoorcontactACshrapnel

DC线铜头脱焊

DCwirecopperheaddisordering

6、流程图（FlowChart）各个站别发起之不良品依照以下流程执行。

Thedefectiveproductsinitiatedbyeachstationshallfollowthefollowingprocess.

6.1ICT站别不良品维修流程ICTstationdefectrepairprocess

6.2INT站别不良品维修流程

Maintenanceprocessofdefectiveproductsinintstation

6.3初测站不良品维修流程

Maintenanceprocessofdefectiveproductsinprimaryteststation

6.4PT站不良品维修流程

MaintenanceprocessofdefectiveproductsinPTstation

6.5B/I站不良品维修流程

MaintenanceprocessofdefectiveproductsinB/Istation

6.6HP站不良品维修流程HPstationdefectrepairprocess

6.7ATE站不良品维修流程

Maintenanceprocessofdefectiveproductsinatestation

6.8异物不良品维修流程

Maintenanceprocessofforeignmattersanddefectiveproducts

6.9外观不良品维修流程Maintenanceprocessofdefectiveappearance

7、记录（Record