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Sawdustmachineisthespecialtoolproducewoodchips,Widelyusedinparticleboard,fiberboard,papermillsandpowerplantsandotherindustrialproductionpreparationstepsandwoodmanufacturingplant,thesamllsizesawdustmachineisthebestequipmentfactorylaboratorypreparedmaterialalso.
Therawmaterialsofsawdustmachinearemainlysmall-diametertimberharvestingresidues(branches,twigs)andwoodrawmaterialsprocessingresidues(skins,lath.Logscore,veneerwaste,etc.),canalsocuttingnon-woodcuttingmaterials(suchassugarcane,reed,bamboo,etc.),large-diametertimber,ThematerialofMX215typeisnotgreaterthan200mmandMX218typeisnotgreaterthan280mm.
MXSeriessawdustmachinehavethecompactstructure,simpleoperation,strongproductioncapacity,wideadaptabilityofrawmaterials,high-qualitywoodcutting,safe,reliable,easymaintenance,isamoreadvancedsawdustathomeandabroad.
2.机器的安装与进出料系统
⏹安装
⏹鼓式削片机主机可以安装在混凝土或钢制支撑结构的基础上,用地窖螺栓固定或焊接在预埋铁上,为了打开罩盖更换飞刀和装拆底刀座,必须按“安装基础示意图”中所提供饿尺寸,保证有足够的空间位置;
⏹a、在安装三角带前,要适当缩短皮带轮间距,以便于装三角带,不允许用铁棒等进行强制安装,以免损坏三角带;
b、用直尺或拉线检查两轮端面的直线度。
保证两轮端面在用一平面内;
c、检查三角带预紧力(请参考表1)
2.TheInstallationofmachineandSystemofAccesstomaterials
⏹Installation
⏹Mainmachineofsawdustmachinecaninstallinthebasisofconcreteorsteelsupportstructure,usecellarboltsfixedorweldedtotheembeddediron.Inordertoopencovertoreplacetheflyknifeandbuttonknifeassemblyanddisassembly.Mustbe"
installedbaseSchematic"
provisionhungrysizetoensuresufficientspatialposition;
A、Beforeinstallthetriangle,toshortenthepulleyproperspacing,inordertoinatllbelts.Withusingironbarsandothersarenotallowedtoforcetheinstallation,avoiddamagetothebelt
B、witharulerorstraightcableendfaceinspectiontwodegrees.Guaranteedroundswithaplaneendface;
C、checkbeltpretension(seeTable1)
表1
鼓式削片机型号
检查力f(N)
单根皮带绕度(mm)
三角带型号、长度
三角带辊
MX215
63.2
21.2
c-4100
5
MX218
66.7
22.4
c-4500
6
MX2113
102.4
32.3
c-6300
8
Tableone
Size
Checkpowerf(N)
Singlebeltaroundthedegree(mm)
Trianglesizeandlength
Triangleroll
d、在机器满载运转2-3小时后,再次检查三角带张进度,并进行必要的调整。
D、2-3hoursatfullloadinthemachinerunningagainafter,checkingbeltZhangprogressandmakenecessaryadjustments.
⏹进料装置
鼓式削片机有皮带输送机均匀进料。
⏹Chargeequipment
Sawdusthavethebeltconveyoruniformcharge.
⏹出料装置
出料装置可以有多种形式,如气流输送、链式刮板机输送、皮带输送机输送、斗式提升机输送等等,出料方式根据生产工艺布置决定,单不论采用何种形式,出料装置的出料量必须与鼓式削片机的生产能力相适应,即切出的木片要能及时输出,不能产生堵塞,如用气流输送的更应该注意这一点。
⏹Dischagrgeequipment
Discjargeequipmentcanhavemanytype,asforAirconveyor,scraperchainconveyor,beltconveyors,bucketelevatorconveyorandsoon.Thedecisionofmaterialwayisaccordingtotheproductionprocesslayout,
Regardlessoftheformofthesingle,thefeedingamountofthefeedingdevicemustbethesawdustmachineproductioncapacitytoadapt,thatiscutoutofthewoodtobeabletopromptlyoutput,cannotproducecongestion,suchastheuseofairtransportationshouldpayattentiontothispoint.
3、主要结构
鼓式削片机有机座、刀辊、上、下喂料机构,送料装置和液压缓冲系统及电气控制系统所组成;
3、MainStructure
Sawdustmachinehavebase,akniferolleronthefeedingmechanism,feedingandhydrauliccushioningsystemandelectricalcontrolsystemconposed;
⏹机座
机座采用高强度钢板焊接而成,是整台机器的支撑基础,底刀座支撑与机座焊为一体,用于安放底刀座,底刀用于专门制造的高强度螺栓(12.9级)通过压力刀板固定底刀座上,底刀座可通过机座墙板侧面的孔自由抽出,它靠两块斜铁杆可再次破碎。
⏹Base
Basemadeofhighstrengthsteelplatesweldedtogether,thefoundationistosupportthewholemachine,supportandbedknifeholderbaseweldedintoone,forreceivingtheendoftheknife,theknifebottomspeciallymanufacturedforhighstrengthbolts(12.9)bytheendofthepressureplateisfixedbladeknifeseat,bottomknifethroughthesidewalloftheholestandfreelydrawn,itcanbebrokenbytwoobliquehardcoreagain.
⏹刀辊是鼓式削片机的主要工作部分,它具有较好的刚性和惯性,并经过平衡实验;
主轴和刀辊通过锁紧装置或平键连接,其结构紧凑合理、拆装方便、使用可靠,主轴两端由自动调心滚子轴承支撑,轴承座固定在机座上。
刀辊上装有两把或三把飞刀,用专门制作的飞刀螺栓通过压刀板固定在刀辊上。
⏹Kniferollisthemainworkingpartsofsawdustmachine,Ithasgoodrigidityandinertia,andafterequilibriumexperiments;
Spindleandkniferollerorflatkeylockingdevicethroughtheconnection,itscompactstructure,easyaccessibility,reliable,spindlebearingsatbothendssupportedbyself-aligningroller,bearingfixedonthebase
Equippedtwoorthreeknifeinkniferoll,madewithaspecialknifebladesfixedtotheboltbypressingthekniferoller.
⏹上、下喂料机构
1.上喂料机构(俗称“摆辊机构”)由上喂料辊座,喂料辊,喂料