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Thetimeintableofmaintenancebasesgeneraloperation.Ifyouoperateinsevereconditions,youmustapplyyourmachineshorttimemaintenance.
Maintainmachineonschedule.
Putallthemaintenancemethodsonmaintenancechecklistcommendedintopractice.
Promptofmaintenance
1.Usethefuelandlubricantcommended.
2.Don’tadjusttheenginefuelcontrolandsafetyvalve.
3.Protectelectricelementinordertoavoidthewaterandvapor.
4.Cannotdecomposeelectricassemblesuchassensoretc.
5.UsethetrueLIUGONGpartscommended.
PreparebeforeMaintainMachine
Parkingthemachineasfollowbeforemaintenance,unlessneedsotherwiseparkingmode.
1.Parkingthemachineonlevelground.
2.Lowerthebuckettotheground.
3.Keeptheenginerunningwithlowidlespeedfor3minutes.
4.Turnthekeyinthestartertothe“OFF”positionandpulloutthekey.(Ifthemachineneedstomaintainontheenginerunningcondition,theremustbepeopleonthemachine.)
5.Putthegatelocklevertothe“OFF”position.
6.Attacha“DONOTOPERATE”tagontherightcontrolleverwhenthemachinenoworks.
MaintenanceCheckList
Lubricate
Parts
Quantity
Interval(Hour)
8
50
100
250
500
1000
2000
Attach-ment
Boompin
Boomcylinderbottompin
Arm,bucket,androdpin
12
★
★★
Other
7
Swingbearing
2
Turntablegear
1
Enginesystem
Interval(Hour)
Engineoil
Levelcheck
Replace
18L
Lubricantfilter
Drainwaterandinfectantfromfueltank
Checkfuelfilter
Replacefuelfilter
Cleaningfeed-inpumpfilter
Airfilterouterassemble
Cleaning
Everysixtimescleaningoroneyear
Airfilterinnerassemble
Whentheoutsideassembletobereplace
Checkcoolantlevel
Checkandadjustthebelts
Replacecoolantandcleanradiatorinner
29L
Oneyearor2000workinghours
Cleanradiatorouter
※1
NOTE:
※1Whenthemachineworkinginmoredustzoneshortenthetimeofmaintenance.
Gearoil
Swing
Checklevel
—
6.6L
Travelunits
3.3L×
Hydraulicsystem
1500
2500
Replaceoil
230L
Cleansuctionfilter
Whenreplaceoil
Replacereturnfilterforoiltank
ReplacePilotCircuitFilter
Electricsystem
Others
Inspectthedamageandloosenessofbucketteeth
Replacebucket
Whenneed
Adjustthesystemofbucketrocker
Removetraveloperaterod
Inspectthedroopoftrack
Adjustthedroopoftrack
Inspectthetightermo-mentofboltsandnuts
★★★
★ Every8hoursapplyandrefilllubricantinfirst100hours.
★★ Whenthemachineworkingatwaterandwetlandsneedstomaintain.
★★★Onlyinthefirstinspectionneedstomaintain.
★★ Whenthemachineworkingatwaterandwetlandsneedstomaintain.
Thetrademarkandnameofcommendatorylube
Applyplace
Manufacturer
Bucket,Arm,Boom,Swinggear,Swingbearingetc.
—20to0℃(—6to104°
F)
Homemadelube
LithiumLubeNo.2★L-XBCHB2
Mobil
MobiluxEP2
Shell
AlvaniaEP2orRO2