注塑设备稼动率表格文件下载.xls

注塑设备稼动率表格文件下载.xls

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盐城耀之晋超精密汽车部件有限公司出出勤勤现现况况区分注塑部人员总数当日出勤人员当日未出勤人员备注车间主任班长间接人员职员合计间接人员直接管理人员（白/夜）合计迟到早退病假事假婚假公休旷工年假A1291133103B10A11B10机号MODEL品名基准实际模数实际生产理论作业生产总生产生产数不良开机不良稼动实际生产不良品浪费时间计划LOSS理论时间可动率实际可动率速度可动率性能可动率性能/时间稼动率良品率不良率（包括开机不良）综合率设备总综合效率时时间间loss（min）loss（min）S/TC/TCVT时间时间目标量数量数量数量时间所用时间机器机械手模具模温机模具秒秒1*?

@#@minminhrEAEAEAEAEAminminmin%hr%故障故障故障故障清洗1#000014402400-0000.0%0.0%0.0%0.0%0.0%0.0%0.0%100.0%0.0%0.0%2#000014402400-0000.0%0.0%0.0%0.0%0.0%0.0%0.0%100.0%0.0%0.0%3#000014402400-0000.0%0.0%0.0%0.0%0.0%0.0%0.0%100.0%0.0%0.0%4#000014402400-0000.0%0.0%0.0%0.0%0.0%0.0%0.0%100.0%0.0%0.0%5#101型螺螺纹纹套套30302648014402424,96015,30015,300-480294066.7%100.0%61.3%100.0%61.3%61.3%100.0%0.0%61.3%20.4%6#22型枪枪壳壳25253144014402410,36813,28513,285-1440184500.0%100.0%128.1%100.0%128.1%128.1%100.0%0.0%128.1%128.1%7#58型汽汽箱箱体体404016144014402434,56043,76043,760-1440182300.0%100.0%126.6%100.0%126.6%126.6%100.0%0.0%126.6%126.6%8#22型汽汽箱箱体体404013135014402426,32528,58028,580-1350146600.0%100.0%108.6%100.0%108.6%108.6%100.0%0.0%108.6%108.6%909#101型枪枪壳壳2020160144024180205205-6068095.8%100.0%113.9%100.0%113.9%113.9%100.0%0.0%113.9%4.7%10#70型枪枪壳壳21211180144024514975975-180341087.5%100.0%189.6%100.0%189.6%189.6%100.0%0.0%189.6%23.7%11#70型枪枪壳壳212117201440242,0572,4702,470-720865050.0%100.0%120.1%100.0%120.1%120.1%100.0%0.0%120.1%60.0%12#808型枪枪壳壳2020114401440244,3204,6004,600-1440153300.0%100.0%106.5%100.0%106.5%106.5%100.0%0.0%106.5%106.5%13#000014402400-0000.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%14#68型枪枪壳壳2020114401440244,3205,4555,455-1440181800.0%100.0%126.3%100.0%126.3%126.3%100.0%0.0%126.3%126.3%15#51型枪枪壳壳2121113801440243,9434,4604,460-1380156100.0%100.0%113.1%100.0%113.1%113.1%100.0%0.0%113.1%113.1%6016#55型枪枪壳壳222219401440242,5642,8802,880-940105600.0%100.0%112.3%100.0%112.3%112.3%100.0%0.0%112.3%112.3%17#66型枪枪壳壳2222113501440243,6824,3204,320-1350158406.3%100.0%117.3%100.0%117.3%117.3%100.0%0.0%117.3%110.0%18#000014402400-0000.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%19#20型汽汽箱箱体体40409126014402417,01011,73511,735-126086900.0%100.0%69.0%100.0%69.0%69.0%100.0%0.0%69.0%69.0%18020#000014402400-0000.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%21#51型枪枪壳壳2121114401440244,1144,6504,650-1440162800.0%100.0%113.0%100.0%113.0%113.0%100.0%0.0%113.0%113.0%22#000014402400-0000.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%23#000014402400-0000.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%注注塑塑日日综综合合设设备备稼稼动动率率113.0%52.5%52.5%120.0%100.0%80.0%60.0%40.0%20.0%0.0%1综合率设备总综合效率51.3%53.5%1.9%-6.74%0.00%0.00%实际良品时间生产率计划时间浪费率设备时间浪费率（包括辅助设备）设备性能时间浪费率不良品（包括开机不良）时间浪费率试料试模/换模具/生产/停机待命24#000014402400-0000.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%25#000014402400-0000.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%26#7型进进汽汽阀阀303024144014402469,12084,00084,000-1440175000.0%100.0%121.5%100.0%121.5%121.5%100.0%0.0%121.5%121.5%27#000014402400-0000.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%28#50型保保险险按按钮钮202015144014402464,80063,50063,500-1440141100.0%100.0%98.0%100.0%98.0%98.0%100.0%0.0%98.0%98.0%29#000014402400-0000.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%30#68型枪枪壳壳2020114401440244,3206,7206,720-1440224000.0%100.0%155.6%100.0%155.6%155.6%100.0%0.0%155.6%155.6%设备总效率（平均值与合计）4334331161924043200720277157.03296895296895001924022153053.5%100.0%113.0%100.0%113.0%113.0%100.0%0.0%113.0%52.5%0033000试模试料区机号品名生产数良品量不良品试模试料时间（H）换模具生产8866综合数值分析生产时间率分析实际良品生产时间Hr369.2计划浪费时间Hr385.5设备时间浪费（包括辅助设备）Hr13.8设备性能浪费时间Hr48.5不良品（包括开机不良）时间浪费Hr实际良品时间生产率51.3%计划时间浪费率53.5%设备时间浪费率（包括辅助设备）1.9%设备性能时间浪费率-6.74%不良品（包括开机不良）时间浪费率稼动率综合效率分析：

@#@一,时间可动率稼动时间/负荷时间。

@#@1.1.时间稼动率首先定义最大操作时间，最大操作时间一般为日历时间；@#@2.2.而负荷时间则为设备可稼动的时间，乃是最大操作时间扣除停机损失，停机损失乃是计划上的休止时间，如休假、教育、保养等；@#@3.3.而稼动时间则是负荷时间扣除停止时间，而停止时间包括磨具转换及制程异常、设备异常停止及修复时间。

@#@目的：

@#@减少停止时间！

@#@通过合理化管理可以降低成本，提高效率。

@#@二，实质稼动率生产量实际周期时间/稼动时间，性能稼动率=速度稼动率实际稼动率三，性能/稼动时间稼动时间性能稼动率稼动时间性能损失时间其中性能损失包括速度低落的损失与短暂停机的损失。

@#@由以上定义可知，若性能稼动率变小，则可判定生产相关设备的效率降低。

@#@四，设备总合效率时间稼动率性能稼动率良品率性能稼动时间表示设备产出产品的时间，但无法表示设备产出良品的好坏，因此定义设备综合效率来表示。

@#@文件编号：

@#@制造-110901制定日期：

@#@2011/9/1修改日期：

@#@2011/9/1修改日期：

@#@2011/9/6制定人：

@#@颜凌修改人：

@#@修改人：

@#@日日期期：

@#@20112011年年1010月月1313日日星星期期五五决决裁裁做成检讨审核承认李李月月龙龙备备注注模具其它小计培训机器计划小计以下是为了算综合效率试模试料小计合计交换时间休息保养停止试模试料停机待命0144014400144001440144001440014401440014400144014400144009609600960000000009000900138013800138001260126001260072072007200000014401440014400000600060500500005000909009001440144001440180001800144014400144000000144014400144001440144001440时时间间loss（min）loss（min）51.3%53.5%1.9%-6.74%0.00%0.00%实际良品时间生产率计划时间浪费率设备时间浪费率（包括辅助设备）设备性能时间浪费率不良品（包括开机不良）时间浪费率试料试模/换模具/生产/停机待命014401440014400144014400144000000144014400144000000144014400144000005000830002313023130000023960备注待命小计合计0120.000试料试模/换模具/生产/停机待命00试料试模/换模具/生产/停机待命0.00%试模试料时间（H）不良品（包括开机不良）时间浪费Hr不良品（包括开机不良）时间浪费率