机械类文献翻译MDL50A型锚固钻机使用说明书.docx
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机械类文献翻译MDL50A型锚固钻机使用说明书
MDL-50ADrillingRigOperation
Chinaistheworld'sfirstnationalmachinerydevelopment.ChinesemechanicalengineeringtechnologynotonlyhasalonghistoryandsplendidachievementsinChineseisnotonlythematerialcultureandsocialeconomicdevelopmentplaysanimportantroleintheworld,andhasmadegreatcontributiontopromotetheprogressoftechnologycivilization.Machineinthetraditional,ourcountrywithinalongperiodareleadingintheword.Inmoderntimes,especiallyfromtheearly18thcentury,tothe19century40s,duetotheeconomicandsocialandmanyotherreasons,themachineryindustryofChinesewasstagnation,butthe100yearsiswesternbourgeoispoliticalrevolutionandindustrialrevolutiontime,mechanicalscienceandtechnologyisdevelopingrapidly,andfarmorethanthelevelofChina.So,Chinamechanicaldevelopmentlevelandthewesterngapwidens,tothe19thcenturymiddle,ourcountryalreadybehindwesternmorethanonehundredyears.
Overthepast40years,roofbolterofChinaaredevelopingfromnothing,insomeplacesroofbolterwerealsocalledanchorrig,thevarietiesfromtheoriginalsingletovariety,fromsinglepowertomultiplepower.Ourcountrysuccessivelyhasdevelopedamechanicalsupportlegtypeelectricroofbolter,drillroofbolter,supportinglegandtheguiderailtypehydraulicpressureroofbolter,supportinglegtypepneumaticroofbolter,non-mechanicaltransmissionsupportlegelectricroofbolter,airborneroofbolteranddouble-stageAir-legdrilletc..Accordingtothemainpowersource,roofbolterhastwokinds-Pneumaticandhydraulic.Butelectro-hydrauliccombinationwillbethetrendofitsdevelopment.
Overthepast40years,roofbolterofChinaaredevelopingfromnothing,insomeplacesroofbolterwerealsocalledanchorrig,thevarietiesfromtheoriginalsingletovariety,fromsinglepowertomultiplepower.Ourcountrysuccessivelyhasdevelopedamechanicalsupportlegtypeelectricroofbolter,drillroofbolter,supportinglegandtheguiderailtypehydraulicpressureroofbolter,supportinglegtypepneumaticroofbolter,non-mechanicaltransmissionsupportlegelectricroofbolter,airborneroofbolteranddouble-stageAir-legdrilletc..Accordingtothemainpowersource,roofbolterhastwokinds-Pneumaticandhydraulic.
Hydraulicroofbolterismainlycomponentofthemediumofhydraulicoilandthedriveactuatorwitchisincludingcylinderandmotor.Pointingfromthewalkinginthedomesticthehydraulicroofboltermainlyhastwokinds–skidandcrawler.StructureofskidhydraulicRoofbolterissimple,butthestrengthishigher,operationissimple,manufacturingcostisrelativelylow.SuchasWuxidual-fanproductionofYG-80,ChengduHammaproductionofYXZ-70,ChongqingprospectingplantproductionofMGJ-50etc…Holingmaintechnologyisdoubleeccentric,commonlyusedindrillpipeisΦ73,Φ89,accordingtodifferentdesignofjackettubedrillpipecommonlyuseΦ108,Φ127,Φ146etcspecifications.Theyneedtobeequippedwithproperaircompressortodrivenimpactpower,becausethebottomofimpactalwaysroleinthehole,sooftenbecalledas"blow".Anti-floatinganchor,excavation,soilnailwallsupportarewidelyusedinworkersoftheconstructionprocess.Buttheyaremovingheavy,functionsingle,andincreasedwiththeprocessingcosts,muchhigherandhigherbuildings,thiskindoftypehasbeenunabletomeettheneedsofthemarket.Soanchorboltdrillandtrackedautomaticallywalkinggotquicklydevelopment.Inthedomestictherearemanytypesofthecrawlerroofbolter,whichfeaturesinthemainpowerheadadoptsthehightorquemotordrive,speedrangeusuallyisvariablespeed.Theyaregreatlyimprovingtherigperformance.Thetrackisdrivenbyahydraulicmotor,whichmadethedrillingmachinemoreflexibilityandreducesthecomplexoftheartificialjoint.Thistypeofdrillalsoadoptedthe"attack"mode,suchastheOrientalindustrialproductionofDF-3000,XuanhuaIngersoll-RandproductionofCM-351.Thistypeofdrillsamewiththeslidedrillonthepullingsleevealsoneedbeequippedwithauxiliaryequipmentandotherauxiliaryequipment.InChinathereisakindofdoubleanchorrigpowerheadroofbolter,characteristicofthiskindofdrillrigisdrillpipeandcasingaredrivenrotationbyeachpowerhead,anddonotinfluenceeachother,pullcasingcanbedoneautomaticallybythemachine.
Everyrigallhavetheyownoperationmanual.ThefollowisMDL-50ADrillingRigoperationmanual.
1.Preface
Thecompanyhasadopteditslatestassemblingtechnologyforallmainpartsandcomponentsofthisproduct.Andtherigiscompletedwithchassisforpretrialandpipewrenchandotheraccessories,whichthere-designedfullynewhydraulicsystemincorporatesintooneentity.Keyelementsareallrenownedbrandseitherlocalorimported,andarefullyhydraulicallycontrolledanddisplayedthroughinstruments.Thedrillingrigiseasyandflexibleofoperationandhashighworkingefficiencyandsowellmeetstherequirementsbythecustomer.
MDL-50ADrillingRigisanewtypefullyhydrauliclong-strokeanchoreddrilling-rigforengineeringpurposesdevelopedandmanufacturedbyJiangsuWuxiMineralExplorationMachineryGeneralFactoryCo.LTD(formerlyJiangsuWuxiMineralExplorationMachineryGeneralFactory).
MDL-50ADrillingRigisahydraulicallycontrolled,anchoredpowerheadengineeringdrill.Itsoverallweightisunder4000kg,ismainlyfortheanchoringengineeringofcoastanddangerousrock/cliffmassforgeologicaldisasterpreventionactivity,andtheanchoringengineeringofrockbodyetctocontroldisplacementofbuildings,andalsoforsupportingofdeep-foundationpitandgroundworkreinforcingengineeringinurbanconstructionsite,forblowingupengineeringorblowingupholeetc.ButtheDrillingRigisn’tsuitableforanchoringengineeringofhigh-edgeslopeordangerousrockbody.
MDL-50ADrillingRigpossessesthecharacteristicsofstableperformance,highworkingefficiency,multiplyusage,aswellasthecapabilityofdrillingsophisticatedstratumandhandlingaccidentsetc.Thisdrillingrig,deployedbycommonalloydrilltoolsorotherdrilltools,canperformrevolving-and-drilling.Intherigidrockstratum,thedrillingrigdeploysthespheroiddrillbittoperformstrikingandrevolvinganddrillingtohavehigh-speed-boredhole;ifdeployedwithair-compressorandpneumaticin-the-holehammer,andacceptedthecannula-followeddrilltools,thedrillingrigcandrilltheholewithcannulatogetherinthoseunstablestratumsuchasconglomeratestratum.
Followingarethemainfeaturesofthedrillingrig:
1)Compactinstructure,fullyhydraulicallycontrolled,easyandflexibleofoperationandeasytomove,goodmobility,time-savingandenergy-saving.
2)Fittedwithexclusivedrillingfollow-updevices(drillrod,thimble,andeccentricdrillbitetc).Whendrillinginunstablestratumthimblecanbeusedatcollaringandtheholecanbefinishedwithconventionalballteethbittoachievegooddrillingefficiencyandgoodqualityholes.
3)Optimizedheatdiffusionsysteminthelightofcustomer’splantconditionstoensurethatthemaxtemperatureinthehydraulicsystemdoesnotexceed70℃whenoutdoorstemperaturereaches50℃.
4)Powerheadofthedrillingrighasbigtorqueandlongstrokewithhighdrillingefficiency,whichgreatlyenhancesworkingefficiency.Fittedwithdevicesformechanicallymounting/dismountingdrillingrodtoreducetheoperators’laborintensity.
2.TechnicalSpecification
Maindrillingmodeofthisproductis:
conventionaldrilling,alloybitdrilling,andspiraldrilling
1)Holedia.(mm):
φ85-φ160
2)Holedepth(m):
40-60
4)Boringangle(°):
-15-90
5)Ratedspeed(r/min):
12、25、45、60、90、125
6)Ratedliftcapacity(kN):
42.5kN
7)Ratedpulldowncapacity(kN):
25kN
8)Feedstroke(mm):
1800
9)Dynamic:
Motor,18.5kw+11kw+1.5kw
10)Weight(kg):
4000
11)Shape(L×W×H,mm):
4200×2000×7200
12)Plumbcondition:
3800×1800×3600
13)Transportstate:
3800×1800×2000
3.StructureoftheDrillingRig
MDL-50Adrillingrigcomprisesofthefollowingmaincomponents:
(1)Thepowerassembly
Thepowermoduleismadeupofthreeelectricmotorswhichrespectivelydrivethreesetsofpumps.Amongthem,onegroupisadoublegearpump.Thebigoneisresponsiblefordrillingquicklyofthedrill;andthesmalloneisresponsibleforthemovementandthesupportofonesideofcrutchaswellasthemedium-speed,low-speeddrilling.Onesetofpumpisresponsibleforthemovementandthesupportofanothersideofcrutchandthemedium-speeddrillingaswellasthequicklyliftofthepowerhead.Thelastsetofpumpisresponsiblefortheriseofthetower.Whenyoustartoperatingthedrill,youshouldnoticetherotateddirectionofthreeelectricmotors,itsturningshouldbeidenticalwiththeredarrowonthepumporthebackshellofthemotors,orthedrillcan'tworknormally.
(2)Thepowerheadassembly
PowerheadofMDL-50AtypedrillingrigisdrivenbyDoublehydraulicmotorthroughgearboxtransmissionandspeedregulating,anditdrivesthemainshaftandforeenddrillingrodconnectiontoturninpositive/reversedirections,therebydrivingthedrillingbitsbelow.
Inthepowerheadboxisstoredgearoil.Wheninoperationbesuretochecktheoillevelfromtimetotimetoseethereissufficientoil.Onthesideoftheboxisfittedanoillevelthreadedplug.Justbyraisingthemasttoverticalpositionandlooseningtheoillevelscrewyoucanchecktheoillevel.
Theup/downmotionofthepowerheadiseffectedbytherollerassemblybeneathit,whichisdrivenbythechains.Afterthedrillingrighasworkedforaperiodof