机械类文献翻译MDL50A型锚固钻机使用说明书.docx

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机械类文献翻译MDL50A型锚固钻机使用说明书.docx

机械类文献翻译MDL50A型锚固钻机使用说明书

MDL-50ADrillingRigOperation

Chinaistheworld'sfirstnationalmachinerydevelopment.ChinesemechanicalengineeringtechnologynotonlyhasalonghistoryandsplendidachievementsinChineseisnotonlythematerialcultureandsocialeconomicdevelopmentplaysanimportantroleintheworld,andhasmadegreatcontributiontopromotetheprogressoftechnologycivilization.Machineinthetraditional,ourcountrywithinalongperiodareleadingintheword.Inmoderntimes,especiallyfromtheearly18thcentury,tothe19century40s,duetotheeconomicandsocialandmanyotherreasons,themachineryindustryofChinesewasstagnation,butthe100yearsiswesternbourgeoispoliticalrevolutionandindustrialrevolutiontime,mechanicalscienceandtechnologyisdevelopingrapidly,andfarmorethanthelevelofChina.So,Chinamechanicaldevelopmentlevelandthewesterngapwidens,tothe19thcenturymiddle,ourcountryalreadybehindwesternmorethanonehundredyears.

Overthepast40years,roofbolterofChinaaredevelopingfromnothing,insomeplacesroofbolterwerealsocalledanchorrig,thevarietiesfromtheoriginalsingletovariety,fromsinglepowertomultiplepower.Ourcountrysuccessivelyhasdevelopedamechanicalsupportlegtypeelectricroofbolter,drillroofbolter,supportinglegandtheguiderailtypehydraulicpressureroofbolter,supportinglegtypepneumaticroofbolter,non-mechanicaltransmissionsupportlegelectricroofbolter,airborneroofbolteranddouble-stageAir-legdrilletc..Accordingtothemainpowersource,roofbolterhastwokinds-Pneumaticandhydraulic.Butelectro-hydrauliccombinationwillbethetrendofitsdevelopment.

Overthepast40years,roofbolterofChinaaredevelopingfromnothing,insomeplacesroofbolterwerealsocalledanchorrig,thevarietiesfromtheoriginalsingletovariety,fromsinglepowertomultiplepower.Ourcountrysuccessivelyhasdevelopedamechanicalsupportlegtypeelectricroofbolter,drillroofbolter,supportinglegandtheguiderailtypehydraulicpressureroofbolter,supportinglegtypepneumaticroofbolter,non-mechanicaltransmissionsupportlegelectricroofbolter,airborneroofbolteranddouble-stageAir-legdrilletc..Accordingtothemainpowersource,roofbolterhastwokinds-Pneumaticandhydraulic.

Hydraulicroofbolterismainlycomponentofthemediumofhydraulicoilandthedriveactuatorwitchisincludingcylinderandmotor.Pointingfromthewalkinginthedomesticthehydraulicroofboltermainlyhastwokinds–skidandcrawler.StructureofskidhydraulicRoofbolterissimple,butthestrengthishigher,operationissimple,manufacturingcostisrelativelylow.SuchasWuxidual-fanproductionofYG-80,ChengduHammaproductionofYXZ-70,ChongqingprospectingplantproductionofMGJ-50etc…Holingmaintechnologyisdoubleeccentric,commonlyusedindrillpipeisΦ73,Φ89,accordingtodifferentdesignofjackettubedrillpipecommonlyuseΦ108,Φ127,Φ146etcspecifications.Theyneedtobeequippedwithproperaircompressortodrivenimpactpower,becausethebottomofimpactalwaysroleinthehole,sooftenbecalledas"blow".Anti-floatinganchor,excavation,soilnailwallsupportarewidelyusedinworkersoftheconstructionprocess.Buttheyaremovingheavy,functionsingle,andincreasedwiththeprocessingcosts,muchhigherandhigherbuildings,thiskindoftypehasbeenunabletomeettheneedsofthemarket.Soanchorboltdrillandtrackedautomaticallywalkinggotquicklydevelopment.Inthedomestictherearemanytypesofthecrawlerroofbolter,whichfeaturesinthemainpowerheadadoptsthehightorquemotordrive,speedrangeusuallyisvariablespeed.Theyaregreatlyimprovingtherigperformance.Thetrackisdrivenbyahydraulicmotor,whichmadethedrillingmachinemoreflexibilityandreducesthecomplexoftheartificialjoint.Thistypeofdrillalsoadoptedthe"attack"mode,suchastheOrientalindustrialproductionofDF-3000,XuanhuaIngersoll-RandproductionofCM-351.Thistypeofdrillsamewiththeslidedrillonthepullingsleevealsoneedbeequippedwithauxiliaryequipmentandotherauxiliaryequipment.InChinathereisakindofdoubleanchorrigpowerheadroofbolter,characteristicofthiskindofdrillrigisdrillpipeandcasingaredrivenrotationbyeachpowerhead,anddonotinfluenceeachother,pullcasingcanbedoneautomaticallybythemachine.

Everyrigallhavetheyownoperationmanual.ThefollowisMDL-50ADrillingRigoperationmanual.

1.Preface

Thecompanyhasadopteditslatestassemblingtechnologyforallmainpartsandcomponentsofthisproduct.Andtherigiscompletedwithchassisforpretrialandpipewrenchandotheraccessories,whichthere-designedfullynewhydraulicsystemincorporatesintooneentity.Keyelementsareallrenownedbrandseitherlocalorimported,andarefullyhydraulicallycontrolledanddisplayedthroughinstruments.Thedrillingrigiseasyandflexibleofoperationandhashighworkingefficiencyandsowellmeetstherequirementsbythecustomer.

MDL-50ADrillingRigisanewtypefullyhydrauliclong-strokeanchoreddrilling-rigforengineeringpurposesdevelopedandmanufacturedbyJiangsuWuxiMineralExplorationMachineryGeneralFactoryCo.LTD(formerlyJiangsuWuxiMineralExplorationMachineryGeneralFactory).

MDL-50ADrillingRigisahydraulicallycontrolled,anchoredpowerheadengineeringdrill.Itsoverallweightisunder4000kg,ismainlyfortheanchoringengineeringofcoastanddangerousrock/cliffmassforgeologicaldisasterpreventionactivity,andtheanchoringengineeringofrockbodyetctocontroldisplacementofbuildings,andalsoforsupportingofdeep-foundationpitandgroundworkreinforcingengineeringinurbanconstructionsite,forblowingupengineeringorblowingupholeetc.ButtheDrillingRigisn’tsuitableforanchoringengineeringofhigh-edgeslopeordangerousrockbody.

MDL-50ADrillingRigpossessesthecharacteristicsofstableperformance,highworkingefficiency,multiplyusage,aswellasthecapabilityofdrillingsophisticatedstratumandhandlingaccidentsetc.Thisdrillingrig,deployedbycommonalloydrilltoolsorotherdrilltools,canperformrevolving-and-drilling.Intherigidrockstratum,thedrillingrigdeploysthespheroiddrillbittoperformstrikingandrevolvinganddrillingtohavehigh-speed-boredhole;ifdeployedwithair-compressorandpneumaticin-the-holehammer,andacceptedthecannula-followeddrilltools,thedrillingrigcandrilltheholewithcannulatogetherinthoseunstablestratumsuchasconglomeratestratum.

Followingarethemainfeaturesofthedrillingrig:

1)Compactinstructure,fullyhydraulicallycontrolled,easyandflexibleofoperationandeasytomove,goodmobility,time-savingandenergy-saving.

2)Fittedwithexclusivedrillingfollow-updevices(drillrod,thimble,andeccentricdrillbitetc).Whendrillinginunstablestratumthimblecanbeusedatcollaringandtheholecanbefinishedwithconventionalballteethbittoachievegooddrillingefficiencyandgoodqualityholes.

3)Optimizedheatdiffusionsysteminthelightofcustomer’splantconditionstoensurethatthemaxtemperatureinthehydraulicsystemdoesnotexceed70℃whenoutdoorstemperaturereaches50℃.

4)Powerheadofthedrillingrighasbigtorqueandlongstrokewithhighdrillingefficiency,whichgreatlyenhancesworkingefficiency.Fittedwithdevicesformechanicallymounting/dismountingdrillingrodtoreducetheoperators’laborintensity.

2.TechnicalSpecification

Maindrillingmodeofthisproductis:

conventionaldrilling,alloybitdrilling,andspiraldrilling

1)Holedia.(mm):

φ85-φ160

2)Holedepth(m):

40-60

4)Boringangle(°):

-15-90

5)Ratedspeed(r/min):

12、25、45、60、90、125

6)Ratedliftcapacity(kN):

42.5kN

7)Ratedpulldowncapacity(kN):

25kN

8)Feedstroke(mm):

1800

9)Dynamic:

Motor,18.5kw+11kw+1.5kw

10)Weight(kg):

4000

11)Shape(L×W×H,mm):

4200×2000×7200

12)Plumbcondition:

3800×1800×3600

13)Transportstate:

3800×1800×2000

3.StructureoftheDrillingRig

MDL-50Adrillingrigcomprisesofthefollowingmaincomponents:

(1)Thepowerassembly

Thepowermoduleismadeupofthreeelectricmotorswhichrespectivelydrivethreesetsofpumps.Amongthem,onegroupisadoublegearpump.Thebigoneisresponsiblefordrillingquicklyofthedrill;andthesmalloneisresponsibleforthemovementandthesupportofonesideofcrutchaswellasthemedium-speed,low-speeddrilling.Onesetofpumpisresponsibleforthemovementandthesupportofanothersideofcrutchandthemedium-speeddrillingaswellasthequicklyliftofthepowerhead.Thelastsetofpumpisresponsiblefortheriseofthetower.Whenyoustartoperatingthedrill,youshouldnoticetherotateddirectionofthreeelectricmotors,itsturningshouldbeidenticalwiththeredarrowonthepumporthebackshellofthemotors,orthedrillcan'tworknormally.

(2)Thepowerheadassembly

PowerheadofMDL-50AtypedrillingrigisdrivenbyDoublehydraulicmotorthroughgearboxtransmissionandspeedregulating,anditdrivesthemainshaftandforeenddrillingrodconnectiontoturninpositive/reversedirections,therebydrivingthedrillingbitsbelow.

Inthepowerheadboxisstoredgearoil.Wheninoperationbesuretochecktheoillevelfromtimetotimetoseethereissufficientoil.Onthesideoftheboxisfittedanoillevelthreadedplug.Justbyraisingthemasttoverticalpositionandlooseningtheoillevelscrewyoucanchecktheoillevel.

Theup/downmotionofthepowerheadiseffectedbytherollerassemblybeneathit,whichisdrivenbythechains.Afterthedrillingrighasworkedforaperiodof

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