自动捆包机英文说明书.docx

自动捆包机英文说明书.docx

《自动捆包机英文说明书.docx》由会员分享，可在线阅读，更多相关《自动捆包机英文说明书.docx（20页珍藏版）》请在冰豆网上搜索。

自动捆包机英文说明书

Verticalautomaticalpackingmachine

Respectuser:

Pleasereadthismanualcarefullybeforeinstallinganduse.

I.Application:

ND-DXD-K40/150modelpackingmachineisonetypeofcontinuousandexquisiteandhighefficiencymachine.Itissuitableforpackinganyloose,noadhesive,granulematerialssuchascoffee,grainsugar,salt,monosodiumglutamate,medicinegranule,desiccant,teaandsoon.

IIMainfeatures:

Themechanismadoptsthenewestcontrolmethodanddeviceofimportedclutchtocontrolbagsize.Theadvantageofthismachineisasfollow:

intelligentphotoelectrictrade,simpleadjustment,accuratetrade.Perfectoperation.Andpreventmaterialsfromtheeffectofheatandlighthighextent.Thusdecreasethewasteofmaterialandreducecost

IIIPackingmaterials

Packingmaterialsusedforthismachinearecompoundmaterials,e.g.paper/polyethylene,cellophane/polyethylene,nylon/aluminum-plated/polyethylene,BOPPthinfilm,teafilterpaperandetc.

Packingfilmsareusedinrolls,withanoutsidediameternotmorethan300mm.theinsidediameteroftherollis75mm.lightspotsforpositioncontrolshouldbeprovidedbetweentwoindividualtrademarks.Thewidthoftheeachlightspotisabout5mm,anditslengthisabout8mm.thelightspotsshouldbeclear,andtheinkshouldbeequal.Thestrongerthecontrastbetweenthelightspotsandthebasefilm,themorereliablethecontrol.

Takecarethatnotrademarkpatternorothertextshouldbewiththesidebandwherethelightspotslocatewhendesigningthetrademarktopreventmis-triggeringofthephoto-electricprobe.

Usershouldmakesurethevolumeofthepackagedproductbeforechoosingthepackingmaterials.Accordingtothevolumeofpackagedproducttomakesurethewidthofthepackingmaterial（twidthofbag）,andthedistancebetweentrademarks（lengthofbag）.Designingthepictureofpackingmaterialshouldaftermakingsurethevolumeofpackedproductandthesizeofpackingbag.

Thetotalthicknessofpackingmaterialisbetween0.03mmand0.1mm,whichshoulddependontherequestandfeatureofpackageproduct.

IV.Technicalspecifications

Model

granule

ND-DXDK-40

ND-DXDK-150

Measuremethod

Byvolume

5-30ml

Byvolume

30-150ml

Bag-size（reference）

L:

55-110mm

W:

30-80mm

L:

80-150mm

W:

60-105mm

Packingspeed

35-80bag/min

35-70bag/min

Power

220V50HZ1.4KW

220V50HZ1.5KW

Dimension（mm）

L×W×H

600×790×1800

850×700×1550

weight

300kg

300kg

Control-systemconsumption

Approx100W

Approx100W

VWholemachinediagrams

1filmsupporter2photoeye3adjustablesupporterofphotoeye4bag-makingguidechannel

5electricitysign-surface6electricityinstructionsurface7surveytemperaturethermocoupleofverticalseal-roll8verticalseal-roll9horizontalseal-roll10finalproductoutput11plug12footwheel13fixedsupporter

14speedchangedhandwheel15cuttercoupling16doorbuttons17surveytemperaturethermocoupleofhorizontalseal-roll18pushbutton19pullbutton20materialplatecoupling21materialplate22store-bin23measureadjustablewrap

VIIworkingprinciple

（1）Diagramofpackingprocess

1,FGtrademarkpackingmaterial（film）2,trademarkformedbyfilmformer

3,trademarkundergoingverticalheatingseal4,tidemarkundergoinghorizontalheatingseal

5,trademarkfeedingmaterial6,trademarkhorizontalheatingseal

7，trademarkcuttingoff

VII.Descriptionofmaincomponents:

Steeplesspeed-adjustingmechanism.

1.Thismechanismisusedtoadjustthepackingspeedofmachine;itsstructureisasfollow:

Whenadjustspeed,firstloosenthelocknut2,whenturningthehandle1clockwise,themovablewheel3movesoutward,undertheactionofspring5themovablewheel4onthesideofdrivingwheelpressontheV-belttightlyandmovesthebelttowardtheouteredgeofbeltwheeltoincreasethespeed.Whenturnthehandle1anticlockwise,themovablewheel3pressesontheV-beltsothatitagainstthepressureofspring5,andmovestowardthesmallerdiametersidetoreducethespeed.Locklocknut2afteradjusting.

2.Controllingsystem

Thismachineapplytheautomaticcomputercontroller,fortheusemethod,pleaserefertotheinstructionoftheATM-19seriespackingcontroller.

3.Photoelectricalpositioningcontrolsystem

Theadjustmentwithin±0.5mmisfinishedbyusingphotoelectricalpositioningcontrolsystem.Photoelectricalpositioningcontrolcommandisgivenoffthroughtwomicro-switchescontrolledbytwocamsonphotoelectricheadandmainshaft.Photoelectricprobecommandreflectsdistancebetweentwolight-spots;micro-switchcommandreflectsactualsealinglength.

Whenphoto-electricprobereflectonlightspot,camrotatestoposition3,thisindicatethatabaglengthhasnotachieved.Namely,actualseallengthwillexceedthedistancebetweentwolight-spot,soverticalrollshallbesloweddown,andthecommandissentfromthelowermicro-switch.

Whenphoto-electricprobereflectonlightspot,camrotatestoposition2,thisindicatethatabaglengthhasachieved.Namely,actualseallengthwillbelessthanthedistancebetweentwolight-spot,soverticalrollshallbesloweddown,andthecommandissentfromtheuppermicro-switch.

Whenphoto-electricprobereflectonlightspot,camrotatestoposition1,thisindicatethatabaglengthhasachievedrightly.Namely,actualsealinglengthwillequalthedistancebetweentwolight-spot,sonoadjustmentforthespeedofverticalisneeded.Thistime.Nocommandissendfromupperandlowermicro-switch.

Torealizesamestep,machineadoptstimerelay,tochangetheturningtimeofreducingmotor.i.e.controltheincreaseanddecreaseofspeedofverticalroll.Rotatethe“correction”knobonphoto-electricalpaneltochangethecorrection.

4.Eccentricchainwheelmechanism

Eccentricchainwheelmechanismissetinmachinetokeepthatthelinearcircumferentialspeedofverticalsealingrollermatchthatofthehorizontalsealingrollerwhenhorizontalsealingrollerisperformingthesealingwhenthechangeofbaglengthiswithinacertainrange.Andthenormaloperationofthemachineisassured.

Whenpackingbagsizeischanged,besidesreplacingcorrespondingintervalgear,appropriateregulationofeccentricchainwheelisalsorequired.Whenadjust,loosefixinglocknut（accordingtothepicture）,rotateadjustingknob,keepcertainnumber（lengthofpackingbag）onthelabelalignwiththescaleontheshaft,thenlockthelocknut,thentheadjustmentisfinished.

Thestandardstateofeccentricsprocket:

Twohorizontalsealingrollerstobesealedtogethercompletely,andbecomesthehorizontalstate,theaperturedirectionoftheadjustingsheathoftheeccentricchainwheel（semicircle）facesdownward,rotatethebeltwheelofthemainmotoranti-clockwisetokeepadjustingscrewpoleandthemiddlelineofmainmotorbecome45℃.Theninstallchain.

（6）Diagramofthehorizontalsealingroller

6.Diagramofverticalsealingrollerforfoursidessealingmachine

Remark:

whenthemachineisthreesidessealing,needtoreducetwoverticalsealingroller

7.Thebriefstructureoffeedingmaterialisasfollowingpicture.Onlyneedtoshiftadjustinghand-wheel,clockwiseforwardforreduce,counter-clockwiseforwardforincrease.

Besides,thefeedingtimeadjustmentofgranuleandpaste-statepackingmachineisasfollow:

8.Theadjustmentoftheswivelplate’sfeedingtime

Adjustmentisasfollow:

Cuttergearscutteridlegearscutterdrivinggear

Adjustmentisasfollow:

Pushthecuttergearalongthafterachievethenormal,putcutterinitslocation.

Cuttergearscutteridlegearscutterdrivinggear

Adjustmentisasfollow:

Pushthecuttergearalongthedirectionofarrow,enableitseparatefromidlepulleyandturncutter,ifcutterisdelayed,rotatecutteranti-clockwise,ifoutstrip,rotatecutterclockwise,ifnormal,afterachievethenormal,putcutterinitslocation.

9.electricalsections

1，maincircuitprinciplediagram（pleaserefertopicture12）

1.1briefintroductions

ThemachineisdrivenbyamodelJY7134singlephase,condenserstartedmotor,withpower-rate370w,voltage220v,andspeed1450r/m.externalpowerisprovidedthroughthepowersocketatthebottompartofthemachine.Turnonthepowerswitchandthepowerindicatorlightsup.Turnonthemotorswitchtostartthemotor,andthemotorindicatorlightup.Themotorisprotectedbyfuse.

Thefunctionofheatersintheheatingsealingsystemistoheatthetemperatureofverticalandhorizontalsealingrollersuptooperatingtemperatureinordertosealthepackingmaterialtogether.

Tocheckthecorrectoperationofheaters,a0-10Aheaterammeterisinstalledontheelectricalpanel.Theratedcurrentofthehorizontalandverticalsealingrolleris2.2Ato2.3A.Thetotalcurrentis4.4to4.6A,fusesareprovidedonbothverticalhandhorizontalsealertoprotectthecomponentsincaseofcircuitfailure.

Anelectro-magneticcounterisprovidedtorecordtheproductionpershift,thecountingiscontrolledbythecloseandopenofthemicro-switchthatactuatedbythecountingcaminstalledonthemainshaft.Thecounterrecordonecountwhenthemainshatrotateoneturntocompleteonepacks.Acounterswitchissetforcorrectcounting.Thecountercanberesetbyitszeroresetdevices.

VIII.operationmethod

1.Operationalprocedure

oilthefollowingpartsbeforeoperation

Partsforroutineoil:

thefoursupportsofhorizontalsealingrollers

Partsfordailyoil,cutterclutch,rotatingpartsmadeofcopperandcopperalloysandpartswithrelativerotation.Turnonthepowerswitch,thepowerindicatorlightupandpowerc