精益常用关键词含义资料.docx

精益常用关键词含义资料.docx

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精益常用关键词含义资料

TermDefinition

3M’s        Man, Machine, Material

3S’s        Standardization, Simplification, Specialization

5 Why’s        A method of problem solving that involves asking ”Why” a number of timesuntiltherootcauseofaproblemisdetermined.

5sWorkplaceOrganizationProcess:

1Sort（clear

2Straighten（Organize

3Sweep（Clean

4Standardize（maintain

5Sustain（ContinuousImprovement

6SigmaSixsigmaisarigorousproblemsolvingprocessfocusedonreducingvariationandmatchingcustomerrequirementstoprocesscapability.SixSigmaprocessknowledgeenablesachievingqualitytargetsthatmaximizecustomervalue

A3One-pagereportformatthatincludesalltheinformationneededforthereadertoMakeadecisiononastatedPROPORSALorPROBLEM,orCommunicatetheSTATUSoforplansforaspecificgoal

ActualRuntime=（ScheduledRuntime-（Downtime+LostTime+ChangeoverTimeAddressSystemAstandardlogicalalphanumericsystemthatidentifiesuniquelocationsthroughoutthefacility

AndonSystemAproductionManagementvisual/audiocontroltool,activatedmanuallyorautomatically,tomonitorstatusandtoaidinemergencyresponsebycommunicatingtosupportresourcestheneedforassistance

AreaInformationcenterAnareaonornearthemanufacturingfloordedicatedtoprovidingpropercommunicationsforproductionpersonnelinateamenvironmentAutonomationAmachinecanstopitselfbyusingitsownjudgement.Sometimesreferredtoasautomationwithahumantouch

BeliefsandValuesGroupofstatementsthatdescribebasicprinciplesanorganizationBenchmarkStandardbywhichaproduct,process,procedureetc.CanbemeasuredorBenchmarkingContinuoussystematicprocessforevaluationtheproducts,servicesandworkprocessesoforganizationsthatarerecognizedasrepresentingthebestpracticesforthepurposeoforganizationalimprovement

BulkStorageSeeSupermarket/bulk

Card Pull        A system that uses a “Production Card “to authorize build of parts and “Withdrawal Card” to authorize the movement/shipment of parts

ChangeoverTimeProductiontimelostduetopartnumberchangeover

Clean（sweepProcessthatrequiresinspectionandevaluationfortheworkareafordirt,debrisandfluidleaksandensuresthatirreversiblecorrectiveactionsareimplementedClear（sortRequiresthateverythingstoredattheworkstationisusedonafrequentbasisandthateverythingelseisstoredawayfromtheworkstation

CommonLotStrategyReducingvariationinthematerialflowpipelinethroughtheuseoffactorsofsixtystandardpack/standardlotquantities.（60,30,20,15,12,10,6,5,4,3,2,1CommunicationModelStructuredprocessforinformationsharingandexchangethatisimplementedandunderstoodbythewholeorganization

7waste

Correction

Overproduction

Materialmovement

Motion

Waiting

Inventory

Processing

ConstraintThatbottleneckwhichmostseverelylimitstheorganizationfromachievinghigherperformancetowardsitsgoalorpurpose

ConstraintsmanagementsAtoolwhichenablestheorganizationtoquicklyfocusimprovementeffortsinaspecificarea

ContainerordollyexchangepullsystemMaterialpullsystemthatusesanemptycontainerordollyasaphysicalsignalthatauthorizesthesuppliertoreplacetheamountofContainerreturnprocessTheorderlyprocessofcollecting,sorting,stagingandreturningdamagefreereusablecontainersanddunnageinatimelymannertosuppliersContainerizationPackagingpartsinthesmallestlotpossibleresultinginthepresentationofaqualitypartinamannerthateliminatesthewasteofmotionfortheoperatorContinuousimprovementprocessSystematicapproachthatleadstotheidentificationandeliminationfowasteandtoimprovedlevelsofperformance

DailyproductionreportAhardcopyversionoftheproductionstatusboardwhichshouldbeusedineveryproductionarea

DeliverypullSeewithdrawalpull

DeliveryroutesSeeinternaldelivery

DelphimanufacturingsystemAflowbasedstructuremanufacturingsystemdesignedtotransformandcontinuouslyimproveoperationstosupportcustomerneeds.

Delphiproductdevelopmentprocess（PDPProvidesastructuredprocesstoeffectivelydesign,developandimplementnewproductsand.orprocessestomeetcustomer

Designformanufacturabilitymachineandtooldesign（DFM-M&TDAninitiativetoanalyzeandimprovethedesignoftools,equipmentandprocessfromalifecyclecostDGPDelphiglobalpurchasing

DowntimeProductiontimelostduetoequipmentonly

EducationandtrainingAformalizedtrainingplanbasedonastructuredmethodofidentifyingtrainingneedstosupportcontinuousimprovement

Effectiveavailableminutes=（minutespershift-（approvedbreaks

ElectronicpullAsystemusingelectronicsignalgeneratedbykeypunch,scaningorelectronicsensortosignaltheneedformaterialreplenishmentatapredeterminedreorderEliminationofwasteTheprocessofidentifyingandeliminatingthesevenformsofEmergencymaintenanceFunctionofquicklyrespondingtoandrepairingajobwhenmaintenanceissignaled,havingalloftheskillsequipmentandpartsavailabletorepairtheemergencybreakdowninstantlyandefficientlywithoutbarriersorroadblocks

EmployeeenvironmentandinvolvementAllpeoplewithinanorganizationworkingasateamtocontinuouslyimproveandaccomplishthemanufacturingobjectives.

EmptycontainerstorageDesignatedareatostorereturnablecontainersreceivedfromcustomersand/orstagedforshipmenttosuppliers

ErrorproofingProcessofanticipating,preventinganddetectingerrorswhichadverselyaffectcustomersand/orresultinwaste

EscalationgprocedureAnestablisheddocumentedandunderstoodstandardprogressionofeventsthatisdevelopedtoaddresslosttimeanddowntimeresponse.

ExternalpullSeesupplierpull

ExternalsetupChangeoverstepsthatcanbeperformedwhileamachineisrunningFlowmanufacturingAtime-basedprocessthatpullsmaterialthroughaproductionsystemwithnointerruptionattherateofcustomerdemand

GapassessmentProcessforconsistentmeasurementandevaluationofDMSHazardousmaterialplanRequiredsothatmaterialinourplantsishandledintheappropriatemannertoensurethehealthandsafetyofourworkforce

HeijunkaSeelevelscheduling

IndirectmaterialplanRequiredsothatmaterialinourplantsishandledintheappropriatemannertoensurethehealthandsafetyofourworkforce

InternalauditsAuditsperformedbyanorganizationonitselfusingitsownpersonnelInternaldeliveryroutesAsystemtoreplenish/removeemptycontainersandmaterialbasedonapredetermineddeliverypathandfixedstarttimessupportingpulldeliverytoaspecificnumberofproductiondeliverypointsofuse

InternalsetupChangeoverstepsthatmustbeperformedwhilethemachineisstoppedInventoryturnsAninventorymeasureobtainedbydividingannualsalesatcostbytheaverageaggregateinventoryvaluemaintainedduringtheyear.

FORMULA__inventoryturns=annualsales（atcost/Averageinventoryvalue

JidokaSeeautonomation

Just-in-timeproduction（JITSeeflowmanufacturing

KaizenJapanesetermforcontinuousimprovement

KanbanSeecardpull

KanbanpostTheboxorboardthatisusedtocollectpullcards.

KittingAprocessofgroupingpartsintosetsthatareusedtogetherinadownstreamLeadtimeSeetotalproductcycletime

LeanlogisticsAclosedloopsystemofmaterialdeliveryandcontainerreturnfromsuppliertocustomersmanagedbyaleadlogisticssupplier（LLP

LevelschedulingSeeproductionleveling

LinearcycletimeThepaceatwhichallmachinesmustbecapableofrunning

LosttimeAllreasonsforproductionlossnotincludedindowntimeandchangeovertimeLotsizepullAmaterialpullsystemthatusesasinglepullsignaltoindicatethesizeofalotthatshouldbeproducedandwhenitshouldbeproduced

MachineprocesscapabilityAnalysistoolusedtoevaluatestabilityandnaturalcontrollimitsofamachineorprocesscomparedtothespecifications

MachinequalificationValidationofnewormodifiedproductionequipmentbyMachineryandequipmentspecificationsTogetherwithappropriatestandardsdescribestherequirementstobemetbyequipmentandsupplies.OA-8EspecificationsdemaquinariayMaintain（standardizeStandardsystems（labels,documentedandunderstoodstandardprogressionofeventsthatisdevelopedtoaddresslosttimeanddowntimeresponse,colorcodingetc.thatreadilyidentifyabnormalconditions

MaintainabilityAcharacteristicofdesign,installationandoperation,usuallyexpressedastheprobabilitythatamachinecanberetainedin,orrestoredto,specifiedoperableconditionwithinaspecifiedintervaloftimewhenmaintenanceisperformedasprescribed.MaintenancepartskittingProcessoforganizingallcomponentsnecessarytocompleteaworkorderintoonecontainer.

MAPSProblemsolvingprocessusedtoidentify,analyzeandeliminatethegapbetweenourcurrentanddesiredstatetoachievecustomersatisfaction

MaterialmovementAprocessthateffectivelymovesmaterialthroughthemanufacturingoperationstosupportflowstrategyresultinginthedeliveryoftherequiredquantityofproducttothecustomerontime

MeasurementsystemanalysisPerformedtodetermineifthemeasurementsystempossessestherequiredstatisticalpropertiesandtodiscoverwhich,ifanyenvironmentalfactorshavesignificantinfluenceonthemeasurementsystem

Measurement/feedbacksystemMethodsofcommunicationthatareutilizedtoprovideacommonunderstandingofinformationthroughouttheorganization

MixedmodelproductionSeeproductionleveling

MSDManufacturingsystemdesign（seeflowmanufacturing

MudaJapanesetermforwaste

MuraJapanesetermforfluctuation

MuriJapanesetermforunreasonablepractices

Nat