Beer+filling+Gland+machine+PLC+control+system外文翻译.docx
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Beer+filling+Gland+machine+PLC+control+system外文翻译
Beerfilling,GlandmachinePLCcontrolsystem
1.Intorduction
Maltbeerproductionprocessisdividedintomanufacturing,manufacturingwort,beforefermentation,afterfermentation,filtrationsterilization,packaging,andsofewprocedures.Beerfilling,Glandpartofapackagingmachineprocesses.ThemembranefiltrationofbeerafterthepipelineintotherotaryJiugang,thenthevalveintothebottleofwine,Gland,wasbottledbeer.Beerfilling,Glandmachine'sefficiencyanddegreeofautomationdirectimpactonthelevelofbeerproduction.
China'sbeerindustrytomeettheincreasingscaleofproductionandthedemandforbeermodernhigh-speedfillingmachineryfillingtherequirementsofdomesticbeermanufacturersareactivelyseekingtotransformtheunitorthefillingofbeerproductionequipment,makingitagoodusePerformance,advancedtechnologyandhighproductionefficiencyandoperatingasafeandsecure,lowmaintenancecostsofthemodernizationofbeerfillingmachine.
2.Fillingbeer,Glandprincipleandcontrolaircraftparts
Liquidfillingmachinebyfillingprinciplecanbedividedintoatmosphericfiller,fillingmachinesandvacuumpressureonthefillingmachine.Beerfilling,Gland-fillingmethodusedpressureishigherthantheatmosphericpressureunderthefilling,storageofthecylinderpressurethanthepressureofthebottle,beerbottleintotheliquidonpressure.
Technologyathomeandabroadtoachievethefillinglineisbasically:
TheRotaryJiugangtherotatingmovement,placedinJiugangslotsontheemptybottlesthroughthemachinerywillbefixedattheupperJiugangvacuumvalvetoopen,closedVacuumbottlesforgoodtreatment,Bozhuanstemfromoperating,openthevalveofthebottlefillingCO2gases,vacuumconvex.Roundtoopenthevacuumvalve,thebottlewillairmixedwithCO2outofgas,openthevalveagain,theCO2gasbottlefilling,thefillingvalveonthepressurevalveinthebottleclosetoback-pressuregaspressureattheopen-JiuyePingbiintothebottle,throughpneumaticorelectricalcontrolfillingvalvetoachievethefillingofbeer.
Today'sadvancedinternationalbeerfilling,Glandmachinecontrolsystemmainlybythephotoelectricswitchpositiondetectionpartandtakethebottleswith,Jiugangspeedpart,dominatedbythePLC,touchscreenandothercomponents.Filling,GlandofthemechanicalstructureandPLCprogrammablecontroldevices,frequencysteplessspeedregulation,human-computerinterface,andothermodernmeansofcompleteautomaticcontroltechnology,thecombinationofamechanicalandelectricalintegration.
3.Controlledpartoftheprogramme
Manydomesticbeermanufacturersarenowusingthefilling,Glandofthecontrolsystemofunevendegreeofautomation;buttonandallthemanualswitchtechnologyhavesetupoperationsinaboxonthepanel,PLCcontrollerforthemajorityofJapanesecompaniesorOMRONMitsubishi'searlyproducts,equipmentchainofcontrol,lessprotectionsettings,plusthebeerfillingthescenepoorenvironment,humidity,suchascontactwiththeswitchcontactsseriouscorrosion,thesystem'ssignaldetectionofthehighfailurerate,resultinginequipmentcontrolsystemOperationoflowreliability,thenormaloperationofequipment,suchasshort-cyclephenomenon.
TotheactualtransformationoftheDandongYaluRiverBreweryCo.,Ltd.offilling,Glandmachinecontrolsystemasanexample,thetransformationofmethodstoclarifythecontrolofsuchequipmentthinkingandideas,accordingtothesceneoftheactualprocessconditions,topreparetheoperationofthePLCProcedures.Forbeerfilling,Glandcontrolsystemoftheactualsituationandinaccordancewiththeactualprocessconditionsatthescene,re-designoftheequipmentofthePLCcontrolsystem.Thistransformationofthesamemethodsandideascanbeappliedtootherliquidsandthetransformationoffillingequipment.
3.1systemhardwareconfiguration
Japan'sMitsubishiCorporationtousetheFX2N128MRPLCusethesystemtoreplacetheoriginal2-OMRON'sC60PPLC,theoriginalsystemofthePLCisduetooldmodels,andcomputeron-linecommunicationsneedtoconfigurespecialconverters,thesystemneedtoincreasetheexternalI/Oinputpoints,Theextensionofsparepartsmoredifficulttofind.FX2N128MRPLCisanintegrated128-pointI/Ocontrollerofthebox,acomputingspeed,commandrich,high-costperformance,on-lineprogrammingsimpleandeasyextensionoftheadvantagesoftheMitsubishiFXseries,featuresthestrongestsmallcontroller.
(1)bytheMitsubishi900seriesof970GOThuman-computertouchscreensystemtoreplacetheoriginaluseofthebuttonpaneldisplayequipmentandmonitortheoperationofoperatingparameters.970GOTHMIforthe16-colorhigh-brightnesssignificantly,throughtheconvergenceofconnectivityandFX2N128MRPLCdirectlyconnectedtotheCPU,achievingrapidresponse.Hasmanymaintenancefeatures,suchasthelist-editingfeatures,laddermonitoring(troubleshooting)function,thesystemmonitoringfunctionstofindfaultandmaintenanceofPLCSystems.
(2)filling,Glandofthefrequencyconverterinthetransformationofnoreplacement,on-sitedetectionsignalmeans-testingisstillusedswitch,switchfordetectinglong-termworkinthehumidityofthegreatoccasions,thechoiceofcapacitiveproximityswitches,accordingtoPLCI/Oterminaloftheconnectionmode,selectthetypeofclosePNPswitch,thecontrolsystemofFigure1.
3.2SystemsProgramming
PLCcontrollerprogrammingfocusandthecoreisaroundJiugangtherotationspeedcontrolandJiugangon60bottlesofdetectingthelocationofthedisplaced,brokenbottles,emptybottlesatthelocationoftestingandrelateddisplacementfillingSuchascontrolvalves.Thebottlesdisplacementoftestingprocedures,usingaMitsubishiPLCintheleftcommand.Figure1controlsystemstructurediagram.
Bottlesdisplacementofdetection,usingtheleft-PLCcommand,whichcommandsthewholeofoneofthecorecontrolprocedures,themainelectricalswitchdetectionandbottlesatthebottlesimultaneouslydetectmobile,themainmotortoeveryweek,justtothecorrespondingJiugangHaveabottleof,PLCunitwithintheinternalcorrespondencethat60bottlesoftheunitfortheM500~M559,thenumberofunitsbythefirstletterKissettoK60,witheachchangeinasecondletterKissettoK1,M50Reactionoftheemptybottlesintheshortposition,anddetectthelocationofthemotorspeedtogoonthefrequencyshiftinthecorrespondingunitwithinthebuilt-in"1"or"0",controlvalvesandthecorrespondingmixingcapsThemotorstoppedandopened.Continuousdetectionsysteminplaceafterthe90emptybottles,stopstirringcapsthemotorrunning,testingthenumberofbottlesinaccordancewiththeuser'srequirementscanbearbitrary.
Abottleofdetection.RotaryJiugangthroughpressuretobackpressurewiththebottleofliquorintheprocessofemptybottlesintheback-pressure,becausethebottleitselfmaycrackandotherreasonsleadingtoasuddenburstbottles,whichneedtodetectthelocationofunexplodedbottlebottle,inthisbottle-Thepositionopenedpurgesolenoidvalves,compressedairout,brokenbottlesatthebottle-blowingfromthepositioninarowafterthepurgeandseveralbottlesoftheelectromagneticvalveopenjet,ahigh-pressuresprayShuizhu,inthebreakBottlepositionaroundafewbottlesofspraybottlesinarow.
Detectionofbrokenbottlesandbottle-detectionswitchsimultaneouslydetectmovementofbreakingbottles,tothemainmotorofeachweek,preciselycorrespondingJiugangpassedabottleof,PLCunitwithintheinternalcorrespondencethat20brokenbottlesattheunitfortheM600~M619,unitWiththenumberofthefirstletterKissettoK20,witheachchangeinasecondletterKissettoK1,M52responsetothelocationofthebrokenbottlesanddetectedthelocationofthemotorspeedtothefrequencyshiftcontinue,Inthecorrespondingunitwithinthebuilt-in"1"or"0",controlandthecorrespondingjetpurgesolenoidvalveopenedandstopped.ContinuousSprayandpurgesolenoidvalveopentolisten,timestoppedinaccordancewithtechnologicalrequirementscanbearbitrary.
Systemsecurityistocontrolaccesstothecapssimultaneouslytracking,notonlyaccuratelydetecttheelectricalswitchingspeeddetection,thebrokenbottlesintothebottleanddetectionswitchdetectionswitchthreeconditions.
970GOThuman-computertouch-screenterminalsoperatedbythesoftwarecompany'sMitsubishiGTWORKSpackage,whichisaGTDesignerwiththeentireGOT9000seriesofgraphicssoftwarepackages.Thepackageissimple,priortoapersonalcomputersimulationontheconfigurationanddebug,aftertheman-machineoperatorstodownloadterminals.Atthesametime,becausetheman-machineinterfaceandatouch-screenrole,willsetcommonswitchonthescreentofacilitatetheoperation.Andalsotoincreasethenumberoffeatures,suchassettingalarminformation.
4Aftertransformationcontrolsystem
Systematthenormaloperationofthemachineforautomaticcontrol,inaccordancewithbottlesintoandoutofthebottleforlackorslowpacesetbyrunningintothebottlestallbottles,nolessthanabottlecap,automaticwashingbottlesburst,fillingautomaticback-pressureposition,Coveredunderthesystemautomaticallylosecoveredastopandsafetyprotection,suchasthecoordinationofactioninterlock.Alltheoriginalbuttonaftertheoperationofthetouchscreenon.
5Detectionofthestatecontrolsystemmonitoring
Detectionswitchintothebottleandbreakbottlesdetectionswitchbottlesofpressur